The MP-2000 is an in-line pressure intensifier designed to be positioned in a low pressure hydraulic system, and will provide higher pressure exactly where needed (max. 2.000 bar). Having all the required high pressure valves incorporated, the need for additional high pressure components is minimized ensuring a cost effective system. Controlling the high pressure side is achieved by valves on the low pressure side through the intensifier adding to safety. The intensifiers are offered with 4 different intensification ratios to meet most intensification requirements. The compact design ensures easy installation in new as well as existing hydraulic circuits. The MP-2000 is offered with a pilot operated check valve (POV) integrated, which allows the high pressure side to be relieved through the intensifier.
MP-2000 Series at a Glance:
In-Line Pressure Intensifier
Rating up to 29,000 PSI / 2,000 bar
Multiple Intensification Ratios
Reciprocating — Continuous Flow
High Pressure Valves Integrated
Ratio
Min. Inlet Flow
Max. Inlet Flow
Outlet Flow Q1
Outlet Flow Q2
Min. Supply Pressure
Max. Supply Pressure
Max. Output Pressure
(i)
(GPM / LPM)
(GPM / LPM)
(GPM / LPM)
(GPM / LPM)
(PSI / BAR)
(PSI / BAR)
(PSI / BAR)
7.0
0.5 / 2
3.40 / 13.0
0.29 / 1.1
0.05 / 0.2
218 / 15
2,900 / 200
20,300 / 1,400
10.0
0.5 / 2
3.17 / 12.0
0.18 / 0.7
0.05 / 0.2
218 / 15
2,900 / 200
29,000 / 2000
13.0
0.5 / 2
2.64 / 10.0
0.13 / 0.5
0.02 / 0.1
218 / 15
2,233 / 154
29,000 / 2000
16.0
0.5 / 2
2.64 / 10.0
0.10 / 0.4
0.02 / 0.1
218 / 15
1,812 / 125
29,000 / 2000
Weight: 5.94 lbs / 2.7 KG
ScanWill is a supplier and pressure intensifier manufacturer for various applications including construction, mechanical, marine, and industrial.
Single-Stroke Cylinder Type pressure intensifiers are designed for non-standard applications. Higher flow rates can be achieved with this type of pressure intensifier.
Single-Stroke Cylinder Type pressure intensifiers are designed for non-standard applications. Higher flow rates can be achieved with this type of pressure intensifier.
Single-Stroke Cylinder Type pressure intensifiers are designed for non-standard applications. Higher flow rates can be achieved with this type of pressure intensifier.
Single-Stroke Cylinder Type pressure intensifiers are designed for non-standard applications. Higher flow rates can be achieved with this type of pressure intensifier.
The MP-T Series is an in-line pressure intensifier designed to be positioned in a low pressure hydraulic system, and will provide higher pressure exactly where needed (max. 11,600 psi / 800 bar). Having all the required high pressure valves incorporated, the need for additional high pressure components is minimized ensuring a cost effective system. Control of the high pressure side is achieved by valves on the low pressure side through the intensifier which adds to safety. The intensifiers are offered with 7 different intensification ratios as standard with additional ratios on request to meet most intensification requirements. The compact design ensures easy installation in new as well as existing hydraulic circuits.
MP-T Series at a Glance:
In-Line Pressure Intensifier
Rating up to 11,600 PSI / 800 bar
Multiple Intensification Ratios
Reciprocating — Continuous Flow
High Pressure Valves integrated
Optional built-in POV check valve
Ratio
Min. Inlet Flow
Max. Inlet Flow
Outlet Flow Q1
Outlet Flow Q2
Min. Supply Pressure
Max. Supply Pressure
Max. Output Pressure
(i)
(GPM / LPM)
(GPM / LPM)
(GPM / LPM)
(GPM / LPM)
(PSI / BAR)
(PSI / BAR)
(PSI / BAR)
1.5
0.5 / 2
2.1 / 8
0.21 / 0.8
0.08 / 0.3
218 / 15
2,900 / 200
4,350 / 300
2
0.5 / 2
2.1 / 8
0.21 / 0.8
0.08 / 0.3
218 / 15
2,900 / 200
5,800 / 400
3.4
0.5 / 2
4 / 15
0.58 / 2.2
0.13 / 0.5
218 / 15
2,900 / 200
9,860 / 680
4
0.5 / 2
3.7 / 14
0.47 / 1.8
0.1 / 0.4
218 / 15
2,900 / 200
11,600 / 800
5
0.5 / 2
3.7 / 14
0.37 / 1.4
0.08 / 0.3
218 / 15
2,320 / 160
11,600 / 800
7. 0
0.5 / 2
3.4 / 13
0.29 / 1.1
0.05 / 0.2
218 / 15
1,653 / 114
11,600 / 800
9
0.5 / 2
3.4 / 13
0.19 / 0.7
0.03 / 0.1
218 / 15
1,290 / 89
11,600 / 800
Weight: 2.86 lbs / 1.3 KGOrdering Code*
Example: MP-T with POV, intensification 5.0 and BSP connections: MP-T-P-5.0-G *First decide whether the pilot operated check valve, POV, is required, then decide the intensification ratio (i), and finally decide the connections (BSP or UNF).
ScanWill is a supplier and pressure intensifier manufacturer for various applications including construction, mechanical, marine, and industrial.
Single-Stroke Cylinder Type pressure intensifiers are designed for non-standard applications. Higher flow rates can be achieved with this type of pressure intensifier.
Hydraulic Pressure Intensifiers – Reciprocating Type
Hydraulic pressure intensifiers provide standard intensification ratios of up to 16 and yield maximum outlet pressures of 58,000 psi / 4,000 bar. Hydraulic pressure intensifiers supply maximum inlet flow rates of 21.16 GPM / 80 LPM. IC-Fluid Power offers 12 different series which are selected by the required inlet and outlet pressure in combination with flow rates. Custom configurations available.
The Function: The MP-Series of hydraulic pressure intensifiers are reciprocating, and will automatically increase a supplied pressure to a higher end pressure. Fig. 1 shows the basic principle of the intensifiers, consisting of a piston arrangement and a Piston Control Valve, PCV. The position of the pistons will, at the end of every stroke, prompt a signal “S” to the PCV, which makes this change position and ensuring the pistons are moving in the opposite direction. This cycle will continue until the end pressure has been reached. At this point the pistons stop, and will now only move to maintain the end pressure.
The table below lists the various models and their capabilities. For more detailed information, please consult the catalog or contact IC-Fluid Power.
Intensifier Model
Predominant Feature
Mounting
Min. Inlet Flow
Max. Inlet flow
Min. Inlet Pressure
Max. Supply Pressure
Max. Output pressure
Weight
(GPM / LPM)
(GPM / LPM)
(psi / bar)
(psi / bar)
(psi / bar)
(lbs / KG)
MP-S
Most compact
In-Line
0.5 / 2
2.0 / 8
218 / 15
3,000 / 200
11,600 / 800
1.54 / 0.7
MP-T
All-Purpose, Most Common
In-Line
0.5 / 2
4.0 / 15
218 / 15
3,000 / 200
11,600 / 800
2.86 / 1.3
MP-T-XP
Small Power Packs
In-Line
0.5 / 2
4.0 / 15
218 / 15
3,000 / 200
11,600 / 800
2.86 / 1.3
MP-C
Stacking System
Cetop / NG6
0.5 / 2
4.0 / 15
218 / 15
3,000 / 200
7,250 / 500
5.94 / 2.7
MP-CT
Stacking System with Separate Pressure Out
Cetop / NG6
0.5 / 2
4.0 / 15
218 / 15
3,000 / 200
11,600 / 800
5.28 / 2.4
MP-F
Flange-Mount
Flange
0.5 / 2
4.0 / 15
218 / 15
3,000 / 200
10,150 / 700
3.08 / 1.4
MP-M
Medium Pressure and Medium-High Flow Rate
In-Line
1.9 / 7
9.3 / 35
218 / 15
3,000 / 200
11,600 / 800
7.7 / 3.5
MP-L
Highest Flow Rate
In-Line
15 / 4
21.2 / 80
218 / 15
3,000 / 200
11,600 / 800
19.8 / 9
MP-2000
Medium-High Pressure & Medium Flow Rate
In-Line
0.5 / 2
3.4 / 13
218 / 15
3,000 / 200
43,500 / 3,000
5.94 / 2.7
MP-2000-XP
Small Power Packs
In-Line
0.5 / 2
3.4 / 13
218 / 15
3,000 / 200
37,700 / 2,600
5.94 / 2.7
MPL-1400
High Flow & High Pressure
In-Line
4 / 15
13.2 / 50
218 / 15
3,000 / 200
20,300 / 1,400
19.8 / 9
MPL-2000
Second-to-Highest Pressure
In-Line
4 / 15
7.9 / 30
218 / 15
3,000 / 200
40,600 / 2,800
19.8 / 9
MPL-4000
Highest Pressure
In-Line
4 / 15
7.9 / 30
218 / 15
3,000 / 200
58,000 / 4,000
19.8 / 9
Click Here to read how reciprocating style hydraulic pressure intensifiers are used in high flow applications.
Hydraulic reciprocating pressure intensifiers are compact and suitable for most applications where pressure intensification is required, as:
Hydraulic Workholding on Machine Tools
Static Impulse Testing Equipment
Hydraulic Power Packs
Stone Crushing Machines
Subsea R.O.V.’s
Hydraulic Construction Tools
Press Applications
Demolition Tools
Pressure Die Casting Machines
Quick Die Changing Equipment
Filter Presses
ScanWill is a supplier and pressure intensifier manufacturer for various applications including construction, mechanical, marine, and industrial.
Single-Stroke Cylinder Type pressure intensifiers are designed for non-standard applications. Higher flow rates can be achieved with this type of pressure intensifier.
Hydraulic Rotary Unions — Rotary Joints for Machine Tools
Rotary Joints are required in almost all industries to transfer fluids from stationary to rotating machine parts. Some applications are simple to solve with standard rotary joint solutions. However, in more complex applications, such as machine tools, the performance of the machine depends to a large degree on the correct selection of the rotary joint. Maieroffers a complete range of rotary joints and sealing systems to suit individual customer specifications.
Cooling through the electro-spindle:
Traditionally, tool tips have been cooled by supplying coolant from an external source. However, in processes such as milling, this method of cooling does not provide optimum performance and decreases the service life of the tools, particularly in the case of high speeds of rotation. State-of-the-art machine tools use systems that supply cooling fluid through the electro-spindle.
Advantages:
Higher cutter speed
Better removal of the chips from the machining area
Improved lubrication/cooling of the tool and the machined pipe
Cleaning of the tool cone with air
Low coolant consumption
Longer service life of the tools
Selection of the rotary joint for coolant:
Fluid to transfer (i.e. coolant, minimal quantity lubrication, air, cutting oil)
Speed of the machine
Pressure and temperature
Type of connection to the machine: threaded rotor, self-supporting plug-in rotor or flange connection
Degree of filtration required for the fluid
TESS Technology:
The TESS technology (Thermal Expansion Sealing Systems) is an internationally patented Maier development. The system works like a classical closed seal when used with liquid coolant. In case of pressurized dry air, dry operation or minimal lubrication, the system detects an increase in temperature and reduces the specific closing pressure applied to the seal faces without separating the sealing surfaces.
K Series:
Series K consists of three basic versions: K 21, KT 21 and KT 41. Rotary joint type K 21 is only suitable for coolant. Rotary joint type KT 21 with TESS technology is resistant to pressure peaks. Suitable for coolant, dry operation without limitation, minimal quantity lubrication (MQL) and dry air under pressure and speed. Rotary joint type KT 41 with TESS is designed for high pressure and speed.
They share common characteristics such as:
Housing made of stainless steel and anodized aluminum
Adapted rotating mechanical seal with seal faces always in contact
Bearings protected by labyrinth seal and drain
Passages free from springs and corners
Possible stroke of driving rod of 19mm
All outside dimensions identical
K 21 C, KT 21 C and KT 41 C with axial inlet. K 21 B, KT 21 B and KT 41 B with radial inlet.
KL Series:
Series KL rotary joints are designed for liquid coolants. Passage in one direction, closed seals. The housing is made of stainless steel and anodized aluminum. A labyrinth seal protects the bearings against fluid. Adapted rotating mechanical seals made of silicon carbide and carbon graphite. Ball bearings. Drain holes in the housing. KLT is the alternative with TESS technology with thermal relief of the seal. KLT is suitable for coolant, dry operation and MQL (minimal quantity lubrication). Outside dimensions identical to series KL.
KL 11 C and KLT 11 C with axial inlet. KL 11 B and KLT 11 B with radial inlet.
Combijoint:
With Combijoint, different types of rotary joints such as MP, MPV, K, DP and electric slip rings can be combined. Hydraulic oil, compressed air, gas, water, grease, coolant, current and electric signals can be transferred. Combijont versions are the most versatile and flexible way of transferring fluids. Frequently, only a single type of seal is selected for multi-passage rotary joints, usually a radial seal, to seal the passage of different media under different working conditions. This considerably reduces the service life of the rotary joint. Combijoint allows you to combine different seal technologies that best suit a specific fluid. Mounting several rotary joints in series also lets you select different materials, depending on the specific requirements. This results in a costeffective and reliable solution. In case of leaks, it is sufficient to repair the failed rotary joint without having to open the other rotary joints since only one housing is affected. The connecting flange can be sized to customer requirements for this solution.
Maier is a supplier and rotary union manufacturer for various applications including construction, mechanical, marine, and industrial.
Maier offers a complete range of rotary joints that allow the coolant to be supplied through the electro-spindle allowing for higher cut speeds and better chip removal.
The Maier M Series is a sturdy rotary joint for polluted media at low speeds, suitable for water and steam. The Maier DA Series is a shaft-supported rotary joint with maintenance-free, metal-impregnated sealing rings. These rotary joints are suitable for thermal oil, steam and water at low RPM.
The Maier H series is a universal rotary joint for water, steam, and thermal oil. These rotary joints are designed for higher pressure and temperature applications.
The Maier MP Series is a multi-passage rotary joint for simultaneous supply of up to 10 different media. It is suitable for turntables, tools and forms. By means of many possible variations of sizes, materials and seals, MP Series covers a wide scope of applications. MP rotary joints can be combined with a slip ring or another rotary joint or with hollow shaft rotary joints. They can also be designed with multi-ports at the housing.
Hydraulic Rotary Union Product Features:
Design with radial shaft seal with elastic contact
Seal design to be selected according required media and performance
Rotor made of stainless steel, at sealing rear hardened or with metal ceramics
Housing of brass, aluminum, or steel — depending on application data
Threaded connections are G/BSP (ISO 228)
Other threads such as NPT (ANSI) are available on request
Ball bearings lubricated for lifetime
Flange of rotor can be custom-made on request
Combi-joint type MPE: MP rotary joint with two or four passages and slip ring with gold/gold contacts
Hollow shaft type MPH:Simplest version of series MP with one passage and hollow shaft. The radial connection at the housing corresponds to the customer’s shaft inlet. The technical characteristics are the same as series MP. Multi-passage versions are available on request.
Rotary joint type MPT:Two-way-design with two mechanical seals. Transfer of one fluid in and out, suitable for higher speed by means of mechanical seal. Custom-made design on request.
Rotary joint type MPV:One-to-four-way-designs with gap seal bushes – “hydrostatic relief”. Gap seals create controlled leakage recirculated to the hydraulic unit. With this technology it is possible to transfer the medium at high speed and high pressure simultaneously.
Maier is a supplier and rotary union manufacturer for various applications including construction, mechanical, marine, and industrial.
Maier offers a complete range of rotary joints that allow the coolant to be supplied through the electro-spindle allowing for higher cut speeds and better chip removal.
The Maier M Series is a sturdy rotary joint for polluted media at low speeds, suitable for water and steam. The Maier DA Series is a shaft-supported rotary joint with maintenance-free, metal-impregnated sealing rings. These rotary joints are suitable for thermal oil, steam and water at low RPM.
The Maier H series is a universal rotary joint for water, steam, and thermal oil. These rotary joints are designed for higher pressure and temperature applications.
The Maier M Series is a sturdy rotary joint for polluted media at low speeds, suitable for water and steam.
Hydraulic Rotary Union Product Features:
Satisfactory results with heavily contaminated water due to extremely robust seal
Housing made of cast iron with spheroidal graphite, bearing housing made of cast iron
Rotor made of steel with polished abrasion and corrosion-protective coating of metal-ceramics in the sealing surface area
Packing with teflon impregnation, very rugged, may also be used with high-solids media
Compression spring made of chrome steel
High-quality ball bearing with easy access to lubrication nipple and corrosion-resistant support bearing in pressure chamber
The Maier DA Series is a shaft-supported rotary joint with maintenance-free, metal-impregnated sealing rings. These rotary joints are suitable for thermal oil, steam and water at low RPM.
Hydraulic Rotary Union Product Features:
Inexpensive design, since no bearings needed and available in large sizes, up to DN 300m nominal bore
Seal rings are resistant to fraction, even at high pressures
Maintenance-free, no lubrication necessary
Housing made of cast iron with spheroidal graphite, diameters DN 80 and above are made of steel
Rotor and sealing surface made of chrome steel, rotor pipe for diameters DN 65 and above made of steel
Cover, flange cover, butting ring, adjustment ring, and compression springs made of chrome steel
Maier is a supplier and rotary union manufacturer for various applications including construction, mechanical, marine, and industrial.
Maier offers a complete range of rotary joints that allow the coolant to be supplied through the electro-spindle allowing for higher cut speeds and better chip removal.
The Maier M Series is a sturdy rotary joint for polluted media at low speeds, suitable for water and steam. The Maier DA Series is a shaft-supported rotary joint with maintenance-free, metal-impregnated sealing rings. These rotary joints are suitable for thermal oil, steam and water at low RPM.
The Maier H series is a universal rotary joint for water, steam, and thermal oil. These rotary joints are designed for higher pressure and temperature applications.
The Maier H Series is a universal rotary joint to accommodate transfer of water, steam and thermal oil under temperature, rotation and pressure. These rotary joints are equipped with maintenance-free carbon sealing rings and carbon bushing. Metal-impregnated sealing rings for thermal oil and higher pressure loads are provided for hot water and steam applications.
The H3 type features an integrated vacuum valve for the steam cylinder. Maier offers the H Series in many different versions to meet the customers requirements. The new improved and fortified generation of the standard H series is faster and more robust and offers more flexibility, due to a modular system. It contains a low friction moment as well and a large variety of different designs, from 1/2″ up to 12″.
Hydraulic Rotary Union Product Features:
Easy to repair, maintenance-free, no relubrication
Ductile cast iron housing, chrome steel cover and root
Stainless steel used for sealing ace and high temperature resistant spring
Shatter-proofed sealing ring under high pressure thanks to compression-loaded wear-resistant graphite carbon
Series HW with metal impregnated graphite carbon, especially suited for thermal oil and considerably higher pressure, temperatures, and speeds
Connection to rotating pressurized system by means to standardized connecting piece with right-hand or left-hand male thread NPT, BSP threads (ISO228) available, K flange with conical inner ring for quick disconnection
Maier is a supplier and rotary union manufacturer for various applications including construction, mechanical, marine, and industrial.
Maier offers a complete range of rotary joints that allow the coolant to be supplied through the electro-spindle allowing for higher cut speeds and better chip removal.
The Maier M Series is a sturdy rotary joint for polluted media at low speeds, suitable for water and steam. The Maier DA Series is a shaft-supported rotary joint with maintenance-free, metal-impregnated sealing rings. These rotary joints are suitable for thermal oil, steam and water at low RPM.
The Maier H series is a universal rotary joint for water, steam, and thermal oil. These rotary joints are designed for higher pressure and temperature applications.
