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Hydraulic Clamping Unit – Safety Catcher

The Hänchen Safety Catcher is used for clamping round rods in vertical, gravity-loaded axles. It ensures reliable safety mechanisms for stepless securing of loads at a standstill, as a safety component in case of emergency, or for effective fall protection.

The safety catcher mechanically locks based on a self-energizing principle and supports both compressive and tensile loads. Unlocking is achieved via hydraulic or pneumatic pressure.

Advantages of hydraulic rod locks

  • Fixes round rods of all types, in any position 
  • Securely clamps in the event of an occasional accident 
  • Clamping force without energy supply for an unlimited time 
  • Fixes axles in the event of power failure, drive or control errors 
  • IoT 4.0 compatible: can be equipped with 4 independent sensors

The holding load of the safety catcher for machines has a safety factor of at least 2, but does not exceed a safety factor of 2.8. It is certified through the DGUV Test, which confirms that the clamping unit is tested as a safety-related component according to European standards such as EN ISO 16092-1/-3 for presses. It simplifies the risk assessment of the overall machine, as the protective function is officially proven.

Various mounting flanges and sensor technology components are available as accessories. A functional rod with freely configurable piston rod ends can also be configured in Hänchen’s HäKo online product configurator.

Safety Catcher General Specifications

Rod Ø
(in) | [mm]

Permissibile Load
(lbf) | [kN]

Installation Length (1)
(in) | [mm]

Installation Length (2)
(in) | [mm]

Installation Diameter
(in) | [mm]

0.98
[25]

2248
[10]

5.98
[152]

6.10
[155]

2.80
[71]

1.10
[28]

3372
[15]

6.65
[169]

3.23
[82]

1.57
[40]

7419
[33]

8.31
[211]

8.43
[214]

4.17
[106]

1.97
[50]

11690
[52]

10.39
[264]

4.92
[125]

2.20
[56]

15062
[67]

10.81
[262]

10.43
[265]

5.51
[140]

2.48
[63]

22481
[100]

11.22
[285]

11.42
[290]

6.30
[160]

2.76
[70]

24055
[107]

11.89
[302]

6.77
[172]

3.15
[80]

29900
[133]

12.68
[322]

12.80
[325]

7.64
[194]

(1) Compressive load without centering collar
(2) Tensile load with centering collar

Hydraulic Safety Catcher Applications

  • Presses & punching machines: Prevents falling or sinking of heavy press loads, protecting the tooling as well as anyone who is operating the press
  • Machine tools: Secures heavy vertical axes and spindles against falling or sinking in the event of a failure
  • Robotics & portals: Holds tools and secures load in the event of drive failure
  • Intralogisitcs & lifts: Ensures safety for people and good when lifting systems fail

IC-Fluid Power supplies Hänchen safety catchers for hydraulic cylinders and press applications across construction, mechanical, technological, and industrial uses.


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