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Hydraulic Cylinders — Specialty / Test Cylinders

Specialty cylinders are offered by Hänchen. Hänchen has renown for top quality hydraulic cylinders for many years with one of the largest testing range in the market, offering lightweight servo actuators for static applications or high frequency cylinders for dynamic testing:

Advantages at a Glance:

  • Single or double-rod cylinders
  • Up to 320 bar/4,600 psi
  • Modular system for efficient change of applications
  • Integrated position transduced, per your specifications
  • Optional mounting plate for control valve
  • Optimal price-performance ratio
  • Servo valve, sensor, and control software agnostic – we work with all brands
  • Easy serviceability and spare parts available

Which series is right for my application?

Servo cylinders of the Series 120 and 300 are light-duty test actuators for simple testing tasks. For more challenging tasks, the Series 320 is a hydrostatic design offering excellent precision and high performance, allowing for high lateral forces and speeds.

General Specifications:

  • Bore, mm (in): 25-200 (0.98-7.87)
  • Force, kN (lbf): up to 1,568 (up to 352.5)
  • Stroke, mm (in): 1-1,500 (0.04-59.06)
  • Frequency (Hz): up to 100+, limited by servo valve

The 320 Series: Constructed for highly dynamic tests

Perfect for industrial applications, structure tests, and load simulations: the Series 320 test cylinder is the best choice for challenging tasks. It performs well, for example, in checking the functional safety of systems, component parts, or products; for structural testing of airplanes, refrigeration compressors, automobile exhaust system; or for simulating loads and movement, such as operational profiles and flight profiles.

The Series 320 is built from a solid block of steel. This means that any part of the cylinder can be customized to your requirements unlike standard models with limited sizing options. Rigid construction of the cylinder means means no leakage, a long service life, and good data.

4 Stand Out Features of the 320 Series:

  • Bores adjustable to the millimeter: The working areas can be designed individually for the respective requirements, saving acquisition and operating costs for the required periphery, and increasing energy efficiency.
  • Protection against unforeseen movement: Emergency cushion adds protection for the cylinder and test specimen. This is included in the stroke as standard. The effective stroke is between the two emergency cushioning.
  • Operation without a leak oil pump: Thanks to elaborate sealing and guiding system, cylinders don’t need leak oil pumps. The cylinders are equipped with high-quality bronze coatings for optimum emergency running properties.
  • Modular system efficient change of applications: Mounting parts and accessories fit cylinders with different forces and do not have to be purchased several times for one test field.

Technical Data

Rod Ø
[mm]

Type

Bore
[mm]

Force
lbf | [kN]
at 3045 psi
(210 bar)

Force
lbf | [kN]
at 4640 psi
(320 bar)

Stroke
[mm]

[25]

Strong

28 – 45

583 – 5195
[2.6 – 23.1]

899 – 5195
[4.0 – 23.1]

50 – 170

[30]

Strong

34 – 55

943 – 7868
[4.2 – 35.0]

1439 – 11997
[6.4 – 53.4]

50 – 220

[40]

Strong

45 – 70

1574 – 12222
[7.0 – 54.4]

2408 – 18635
[10.7 – 82.9]

50 – 270

[50]

Strong

56 – 80

2361 – 14452
[10.5 – 64.3]

3597 – 22031
[16.0 – 98.0]

50 – 450

[63]

Strong

70 – 110

3464 – 30140
[15.4 – 134.1]

5262 – 45923
[23.4 – 204.4]

50 – 450

Rod Ø
[mm]

Type

Bore
[mm]

Force
lbf | [kN]
at 3045 psi
(210 bar)

Force
lbf | [kN]
at 4640 psi
(320 bar)

Stroke
[mm]

[80]

Strong

90 – 150

6294 – 59807
[28.0 – 266]

9604 – 91046
[42.7 – 405]

50 – 450

[80]

Slim

90 – 120

6294 – 29675
[28.0 – 132]

9604 – 45324
[42.7 – 201]

50 – 450

[100]

Strong

110 – 175

7776 – 76434
[34.6 – 340]

11871 – 116002
[52.8 – 518]

50 – 450

[100]

Slim

110 – 150

7776 – 46308
[34.6 – 206]

11871 – 74840
[52.8 – 314]

50 – 450

[125]

Strong

120 – 200

14751 – 90411
[65.6 – 402]

22481 – 137825
[100 – 613]

50 – 450

[125]

Slim

120 – 175

14751 – 55570
[65.6 – 247]

22481 – 84686
[100 – 377]

50 – 450

[160]

Strong

200 – 260

53535 – 155684
[238 – 693]

81407 – 237236
[362 – 1056]

50 – 450

[160]

Slim

180 – 220

25178 – 84496
[112 – 376]

38435 – 128851
[171 – 573]

50 – 450

[200]

Strong

250 – 320

83446 – 231361
[371 – 1029]

81407 – 237828
[362 – 1058]

50 – 350

[200]

Slim

240 – 280

65194 – 142303
[290 – 633]

99419 – 216810
[442 – 965]

50 – 450

Bore
[mm]

Rod Ø
[mm]

Series 120

2175 psi*
(150 bar)

Force F1 | F2
lbf | [kN]

Series 160
ISO 6020-1
2320 psi
(160 bar)

Force F1 | F2
lbf | [kN]

Series 300

4350 psi
(300 bar)

Force F1 | F2
lbf | [kN]

40

25

4226 | 2585
[18.8 | 11.5]

–

–

50

25

6634 | 4967
[29.5 | 22.1]

–

–

50

28

–

7060 | 4855
[31.4 | 21.6]

–

50

30

6634 | 4226
[29.5 | 18.8]

–

13247 | 8478
[58.9 | 37.7]

50

40

–

–

13247 | 4766
[58.9 | 21.2]

60

30

9533 | 7148
[42.4 | 31.8]

–

–

60

40

9533 | 5305
[42.4 | 23.6]

–

19067 | 10580
[84.8 | 47.1]

60

50

–

–

19067 | 5828
[84.8 | 25.9]

63

36

–

11217 | 7556
[49.9 | 33.6]

–

80

40

16951 | 12710
[75.4 | 56.5]

–

–

80

45

–

18085 | 12364
[80.4 | 55.0]

–

80

50

16951 | 10322
[75.4 | 45.9]

–

33905 | 20670
[150.8 | 91.9]

80

60

–

–

33905 | 14839
[150.8 | 66.0]

100

50

26486 | 19866
[117.8 | 88.4]

–

–

100

56

–

28263 | 19402
[125.7 | 86.3]

–

100

60

26486 | 16951
[117.8 | 75.4]

–

52933 | 33905
[235.6 | 150.8]

100

80

–

–

52933 | 19067
[235.6 | 84.8]

125

60

41364 | 31862
[184.1 | 141.7]

–

–

125

70

–

44144 | 30332
[196.3 | 134.8]

–

125

80

41346 | 19866
[184.1 | 88.4]

–

82785 | 48891
[368.2 | 217.4]

125

100

–

–

82785 | 29787
[368.2 | 132.5]

140

80

51889 | 34951
[230.9 | 155.5]

–

–

140

100

51889 | 25422
[230.9 | 113.1]

–

103777 | 50849
[461.8 | 226.2]

160

80

67803 | 50849
[301.6 | 226.2]

–

–

160

100

67803 | 41338
[301.6 | 183.8]

–

–

180

100

85825 | 59313
[381.7 | 263.9]

–

–

180

120

85825 | 47698
[381.7 | 212.1]

–

–

* When pivot mounted, the pressure is limited to 1740 psi (120 bar).

F1 Compressive force while the cylinder is extended

F2 Compressive force while the cylinder is retracted. With double-rod cylinders, retraction and extension corresponds to the value of F2.

Stick-Slip in Hydraulic Cylinders

Our Hydrostatic Design

How are Test Cylinders Used?

Automotive

Servo hydraulic lifecycle tests are the current industry standard for automobile components that are used far beyond safety-related structural elements. Users can depend on hydraulic test actuators for high positioning accuracy and reliability in applications for test systems and real time control. A test cylinder with a dynamic lift of up to 35 mm (1.3 in.), speed of 1.3 m/s (51.2 in/s), and acceleration of up to 50 m/s (1968.5 in/s) could be used for a test load requiring up to 28 kN (6,294 lbf) and a frequency up to 20 Hz.

Aerospace

System tests that simulate loads and environmental conditions in different flight phases are particularly demanding. To test the landing flaps and slats, servo hydraulic cylinders could be used here to replicate the airflow that involves rapidly changing forces with irregular parameters. For example, a servo cylinder with a bore between 40 to 160 mm (1.5 to 6.2 in.) could be used for a test stand with a holding force between 140 – 300 kN (31.4 to 67.4 lbf) and a stroke requirement of 300 to 1,670 mm (11.8 to 65.7 in.). 

Fluid Power

To determine the characteristic values of a seal, seal test benches are suitable for simulating a wide range of operating conditions. Double rod cylinders could be used here for fatigue tests focused on examining the frictional force of the seals, tightness on rods and shafts. 

Choosing a Testing Cylinder

Dynamic Movement

First, determine if the cylinder will be used in highly dynamic applications, such as torque/torsion testing of axial loads and other drive line components. If so, seal protection is important to have, along with a servo valve that can be mounted to the actuator to offer more control to the device. It is important to know the application including the speed, pressure, loads, and any forces acting on the cylinder. 

Frequency

What frequency will your cylinder require? Industrial applications and dynamic testing typically have higher frequency ranges, with some frequencies greater than 100 Hz.

Seals

It’s important to pay attention to the conditions your cylinder will be in. Conducting tests in conditions like salt spray fog, in climate chambers, or in a lab require individualized protection. Seal factors to pay attention to include temperature ranges, types of movement (simple, sensitive, controlled), outdoor stress, stick resistance, and type of medium, etc. 

Load Holding

If loads need to be held in position for extended times, a rod lock can be included which allows a load to be held in a precise position and without power/pressure being applied.

Learn More About Ratio Clamp®

Hänchen is a supplier and hydraulic cylinder manufacturer for various applications including construction, mechanical, technological, and industrial.

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