Bare tube heat exchangers are an ideal choice for cooling high viscosity fluids and particle containing fluids that may clog a cooler with internal cooling fins.
Fail-safe coolers prevent the mixture of fluids should one of the cooling tubes fail. This is achieved by double wall tubes and safety switches that indicate a tube failure.
Hybrid heat exchangers combine the advantages of shell & tube and plate heat exchangers. The larger surface area permits a physically smaller heat exchanger with better cooling capacity.
The Universal Hydraulik UKC-G series has been developed for the installation in oil tanks or gear boxes. This heat exchanger can be simply installed to existing screw threads for tank heaters.
Product Features
Available in 17 sizes
Cooling surfaces from 0,15 to 0,43 m2 and screw thread sizes of 1.5″and 2″
Easy assembly in existing screw threads for tank heaters
Inexpensive, space saving solution
End cap: G 1/2″ Water connection
Cooling efficiency depending on circulation of cooling tubes in tank or gear box
Extremely compact
Max. pressure of 145 psi (10 bar) and max. temperature of 203°F (95°C)
Options:
Special lengths on request
Hard foam isolation
Studs and threaded bushing for mounting
Mounting feed and transport hooks
Nickel brazed version
Shipment:
Cooler with end cap, screws, and washer
Universal Hydraulik is a supplier and heat exchanger manufacturer for various applications including construction, mechanical, marine, and industrial.
Bare tube heat exchangers are an ideal choice for cooling high viscosity fluids and particle containing fluids that may clog a cooler with internal cooling fins.
Fail-safe coolers prevent the mixture of fluids should one of the cooling tubes fail. This is achieved by double wall tubes and safety switches that indicate a tube failure.
Hybrid heat exchangers combine the advantages of shell & tube and plate heat exchangers. The larger surface area permits a physically smaller heat exchanger with better cooling capacity.
The Fail-Safe Safety Heat Exchanger from Universal Hydraulik is satisfying the highest quality demands for decades. Since then, it is avoiding application errors and the unintended mixing of two fluids.
The SCM/FS failsafe series is based on the successful SCM series of hybrid coolers. This brings all the benefits of the high-efficiency hybrid coolers to the failsafe series. A further enhancement of this series is that no accumulator is required. Leakage is monitored 100% by an electronic sensor which sends out a signal should leakage occur in either the inner or outer tube.
The 100% electronic monitoring is suitable for all Industry 4.0 applications. Safety Heat Exchanger is used for applications where an error could lead to serious consequences.
Standard Version
Version with/for double pipes
100% electronic monitoring
Leak detector on request with ATEX Certificate
Removable sealing cover for cleaning internal water pipes
Optional:
Seawater version
Marine certificates
Offshore approvals
Hydro-test
1 material certificate
Customized solutions
Internal by-pass valve
SAE/ANSI flanges
For detailed product information, please see our catalog.
Universal Hydraulik is a supplier and heat exchanger manufacturer for various applications including construction, mechanical, marine, and industrial.
Bare tube heat exchangers are an ideal choice for cooling high viscosity fluids and particle containing fluids that may clog a cooler with internal cooling fins.
Hybrid heat exchangers combine the advantages of shell & tube and plate heat exchangers. The larger surface area permits a physically smaller heat exchanger with better cooling capacity.
Depending on the customer’s application, a bare tube shell & tube heat exchanger from Universal Hydraulik is the better choice. High viscosities, or fluids with small particles, may clog the fins used for the hybrid-design.
CKM-bare tube heat exchanger
With the same quality, Universal Hydraulik is manufacturing bare tube heat exchanger for the past several years. We can assist you with the decision if either a space-saving hybrid or a classic bare tube heat exchanger is the best for your application.
Product Features:
Water side: optimized durability due to water tubes
Small or large water tubes
On-tank cooler
Heat dissipation up to 1,200 HP (900 kW)
Flow rates up to 528 gym (2000 l/min)
Copper, Copper-Nickel, or Stainless Steel tubes
Options:
Seawater version
Marine certificates
Offshore approvals
Hydro-test
1 material certificate
Customized solutions
Complete stainless steel cooler
Compressed air application
Water-water application
Internal by-pass valve
SAE/ANSI flanges
Universal Hydraulik is a supplier and heat exchanger manufacturer for various applications including construction, mechanical, marine, and industrial.
Hybrid heat exchangers combine the advantages of shell & tube and plate heat exchangers. The larger surface area permits a physically smaller heat exchanger with better cooling capacity.
Fail-safe coolers prevent the mixture of fluids should one of the cooling tubes fail. This is achieved by double wall tubes and safety switches that indicate a tube failure.
The Serv-Clip® tube measuring connection is used to add a test point on an existing hydraulic circuit within 3 minutes—no cutting of pipes, even if the system is pressurized to 9,100 psi (630 bar). Then carry out your measurements: pressure, flow rate, leakage, temperature, oil sampling or connect a variety of measuring devices.
Required tools for installation: 6mm allen wrench and jaw wrench SW22
Models: Serv-Clip® Type 1 (Installation on pressurized pipes): Used for sensors with G1/4″ thread
Serv-Clip® Type 2 (Installation on non-pressurized pipes): Used for sensors with G3/8″ thread
Diameters Available:
Metric: 10 – 42 mm
Tube: 3/8 – 2 inches (9.5 – 50.8mm)
Pipe: 1/4 – 3 inches (6.3 – 76.2mm)
Over 3 inches (88.9mm) with adaptor SC-XE-607
The flow rate and leakage sensor functions through the calorimetric principle and can be installed with the Serv-Clip tube measuring connection Serv-Clip® (type 2) in 5 Minutes without cutting pipelines and only requiring the pressure of the hydraulic system to be removed while the needle is piercing the pipe or tube and while the sensor is being installed. The output signal is 4 to 20mA and is calibrated according to your requirements. With the Flow Rate Sensor (from 0.164 to 16.4 feet per second or from 0.05 to 5 meters per second). The sensors are available in stainless steel and plastic covers:
Monitoring flow rate and wear of pumps
Operability of accumulators
Filter transmittance
Heat exchangers
Nozzle flow rate
Speed of hydraulic motors
With the Leakage sensor (from 0.164 to 16.4 feet per second or from 0.05 to 5 meters per second):
Seal damage and leakage identification
Watch the following videos for a demonstration of how the Serv-Clip is installed and utilized.
Serv-Clip® is a supplier and Serv-Clip® Hot Tap Connection manufacturer for various applications including construction, mechanical, technological, and industrial.
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ZEC offers Low Pressure Theromplastic Hoses, for applications in the pneumatics field and in lubrication. They are manufactured in the various typologies in single, multiple or spiral version, in Rilsan PA11, Polyamide 12, Polyurethane, Hytrel, Polyethylene, Ptfe. ZEC hoses meet the main international regulations.
Product Features:
Reduced weight and size thanks to the use of raw materials of improved toughness and low specific weight Excellent resistance to fatigue stress, alternating flexing and vibrations Due to the low surface roughness of approximately 0.6 microns, Zec’s thermoplastic hoses achieve minimal head loss and increased flow rates Extremely long lifespan thanks to the exceptional anti-aging qualities of the techno polymers used
Rilsan® Tubes:
ZEC Rilsan® tubes are in compliance with the European directives REACH (2006/1907/EC) and RoHS 2 (2011/65/EU).
Rilsan® HT Tube – new:
For all the applications that require thermoplastic flexible tubes for high working temperature ZEC RILSAN® HT provides a valid alternative to the traditional metal or PTFE tubing. ZEC RILSAN® HT is a thermoplastic tubing suitable for conveying hot fluids not water-based, and it is used in industrial and automotive field. The raw material used in this tubing is the Rilsan® HT, a special PolyPthalAmide (PPA) obtained from renewable sources. It is characterized by excellent chemical and mechanical properties, and a high resistance to the thermo-oxydative heat aging. This tubing has successfully passed all tests required by the DIN 73378 and ISO 76281 international standards.
Product Features:
ZEC RILSAN® HT thermoplastic tubes are an innovative solution for the industrial or automotive applications that require resistance to high temperatures, as alternative to the traditional metal or PTFE tubes. ZEC RILSAN® HT tube is suitable for conveying hot fluids (oils, fuels, air and refrigerant fluids) not water-based. ZEC RILSAN® HT tubes have been developed using an innovative thermoplastic Bio-polymer called Rilsan® HT obtained from renewable sources. It is a PolyPhtalAmide (PPA) characterized by an excellent resistance to the thermo-oxydative heat aging. This material is Biobased up to 70% (see Fig. 1) and it favors the emissions reduction of carbon dioxide (CO2). ZEC RILSAN® HT tube provides excellent thermoforming, good mechanical properties and abrasion resistance, together with a high resistance to chemicals and to aggressive environments. This tubing has successfully passed all tests required by the DIN 73378 and ISO 7628 international standards. Working temperature of ZEC RILSAN® HT tubes is in the range -40°C to +150°C. For temperatures above ambient (23°C), it is necessary to calculate the corrected burst pressure using the correction factor obtained by means of diagram in Fig. 2.
Rilsan® T Tube:
ZEC RILSAN® T is a thermoplastic tubing particularly suitable for industrial pneumatics and developed using an innovative polymer: the Rilsan® T. Such raw material is a special PolyAmide (PA10.10) of green origin, obtained from renewable sources, alternative to technical polymers derived from hydrocarbons. ZEC RILSAN® T is a high quality tubing able to ensure excellent resistance to pressure, great flexibility and reduced bend radii. For all applications for fluids conveying, ZEC RILSAN® T tube also shows an excellent chemical resistance and a good resistance to heat. This tubing has successfully passed all tests required by the DIN 74324, DIN 73378 and ISO 76281 international standards.
Product Features:
ZEC RILSAN® T tubes are particularly suitable for industrial pneumatics, compressed air circuits and oil transfer. These tubing have been developed using an innovative thermoplastic polymer, the Rilsan® T, a special BIO-PolyAmide (PA10.10) obtained from green renewable sources (see Fig. 1). This material provides an effective alternative to technical polymers derived from hydrocarbons and it favors the emissions reduction of carbon dioxide (CO2). ZEC RILSAN® T tube provides excellent physical and mechanical properties, together with a good chemical resistance even with polyols, solvents, paints and compatible gas, in chemically aggressive environments. This tubing has successfully passed all tests required by the DIN 74324, DIN 73378 and ISO 7628 international standards. Working temperature of ZEC RILSAN® T tubes is in the range -40°C to +100°C. For temperatures above ambient (23°C), it is necessary to calculate the corrected burst pressure using the correction factor obtained by means of diagram in Fig. 2.
Rilsan® HTR Tube:
ZEC HTR thermoplastic tube is widely used for years in industrial automation. This is a high quality product ideal for pneumatic applications, where it is required great reliability, good mechanical resistance and reduced bend radii. The use of a special Thermoplastic Polyester Elastomer (TPE or TEEE) allows to achieve an excellent compromise between features of flexibility and resistance to pressure.
Product Features:
ZEC HTR tubes are particularly suitable for industrial pneumatics, compressed air circuits and oil transfer. Unlike traditional tubes made of thermoplastic flexible grade material, available on market today, ZEC HTR tubes do not contain plasticizers because the flexibility is guaranteed by their internal elastomeric molecular structure. Therefore, these tubes do not have the inconvenience of contamination by release of plasticizer resulting in tube stiffening. Unlike traditional tubes made of thermoplastic flexible grade material, available on market today, ZEC HTR tubes do not contain plasticizers because the flexibility is guaranteed by their internal elastomeric molecular structure. Therefore, these tubes do not have the inconvenience of contamination by release of plasticizer resulting in tube stiffening. At room temperature chemical resistance is good also with polar fluids, glycols, higher molecular weight alcohols, weak acids and bases. Working temperature of ZEC HTR tubes is in the range -40°C to +100°C. For temperatures above ambient (23°C), it is necessary to calculate the corrected burst pressure using the correction factor obtained by means of diagram in Fig.1.
ZEC is a supplier and thermoplastic tubing and hoses manufacturer for various applications including construction, mechanical, technological, and industrial.
A wide variety of thermoplastic hose materials such as Rilsan PA11, Polyamide 12, Polyurethane, Hytrel, Polyethylene, and Ptfe are available to suit your low-pressure application
The Hybrid Heat Exchanger produced by Universal Hydraulik combines the advantages of Shell & Tube- and Plate Heat Exchangers. A larger cooling surface through the hybrid-design and the easy to clean waterside allows us to manufacture heat exchangers in a smaller size with a better cooling capacity.
Product Features:
Aluminum fins ensure larger levels of heat exchange
Heat dissipation up to 6,700 HP (5,000 kW)
Oil flow rates of up to 581 gal/min (2,200 l/min)
Removable end caps for easy cleaning of the tubes
Flanges allow the heat exchangers to be turned through 90°
Bare tube heat exchangers are an ideal choice for cooling high viscosity fluids and particle containing fluids that may clog a cooler with internal cooling fins.
Fail-safe coolers prevent the mixture of fluids should one of the cooling tubes fail. This is achieved by double wall tubes and safety switches that indicate a tube failure.
This valve block flow divider is characterized by high synchronization accuracy even with different loads and low flows, small installation space, and low weight.
In addition, the circuit diagram can be kept simpler for end position compensation because the “suction function” required for rotary flow dividers can be omitted.
Please note that this accuracy solution is only suitable for rod side connected double-acting cylinders and, due to the valve technology, special attention must be paid to the cleanliness of the operating medium by using filters with 10 µm.
Flow from 1 to 12 lpm / 0.265 to 3.1 gpm • Working pressure up to 210 bar / 3,045 psi • Adjustable pressure relief valve • All connections G3/8″ BSPP • Anodized housing
Technical Data
Type
Min. Flow per Section (gpm) [lpm]
Max. Flow per Section (gpm) [lpm]
Max operating pressure (psi) [bar]
MS-2-6
0.26 [1]
1.58 [6]
3,045 [210]
MS-2-12
0.66 [2.5]
3.17 [12]
3,045 [210]
MSZ-2-12-IS
0.66 [2.5]
3.17 [12]
3,045 [210]
Jahns is a supplier and flow divider manufacturer for various applications including construction, mechanical, technological, and industrial.
When precision is secondary to affordability, flow divider valves can be used. These two-section dividers are designed for compact applications with synchronization errors between ±4 to 5%.
This valve block flow divider is characterized by high synchronization accuracy even with different loads and low flows, small installation space, and low weight.
In comparison to rotating flow divider types Jahn’s MZB and MLH lines are working only by volume dosage and the exchange between volume synchronizer and working cylinders.
The dosage cylinders of MLH linear-stroke-volumetric-dividers are arranged around a master cylinder. Whereas a multiple in-line configuration of cylinders is characteristic for the multi-chamber volume synchronizer MZB.
Flow Divider Linear Stroke MLH:
Designed for high-precision applications, this 3 to 8 section divider is available in 8 sizes. This style of divider achieves a superior level of synchronization, even compared to radial flow dividers, that is to say they are volumetric-dividers in the true sense of the word. Manifold blocks are available for all sizes to incorporate different functions. The operating pressure for all MLH devices is 3600 psi.
Flow Divider Multi Chamber MZB:
Designed for high-precision applications, this divider is primarily used in 2 to 4 chambers; however, these can be built with up to 12 chambers and is available in many sizes. The MZB also gives the advantage of a low pressure drop. The level of synchronization is equal to that achieved by the MLH series of linear stroke volumetric-dividers. The flow rate is 10 gal/min to 79 gal/min. The standard operating pressure is up to 3600 psi and can be increased on special builds to 6100 psi.
Technical Data + Ordering Codes
MZB
050
080
140
180
220
280
Stroke min (in) [mm]
3.937 [100]
5.118 [130]
5.906 [150]
7.874 [200]
9.843 [250]
11.811 [300]
Stroke max (in) [mm]
47.244 [1200]
47.244 [1200]
47.244 [1200]
47.244 [1200]
47.244 [1200]
47.244 [1200]
Chamber volume min* (in^3) [cm^3]
9.66 [158.3]
29.877 [489.6]
126.343 [2070.4]
276.059 [4523.8]
503.232 [8246.5]
1010.799 [16563.9]
Chamber volume max* (in^3) [cm^3]
115.945 [1900.0]
276.065 [4523.9]
1010.797 [16564.0]
1656.385 [27143.3]
2415.562 [39584.0]
4046.913 [66255.6]
Piston Ø (in) [mm]
1.969 [50]
3.150 [80]
5.512 [140]
7.087 [180]
8.661 [220]
11.024 [280]
Piston rod Ø (in) [mm]
0.866 [22]
1.575 [40]
1.772 [45]
2.362 [60]
3.150 [80]
3.543 [90]
Area (in^2) [cm^2]
2.454 [15.83]
5.842 [37.69]
21.395 [138.03]
35.060 [226.19]
51.128 [329.86]
85.586 [552.13]
Oil flow max (gpm) [lpm]
7.925 [30]
15.850 [60]
23.775 [90]
39.626 [150]
58.118 [220]
79.252 [300]
Max operating pressure is 3625 psi (250 bar), higher pressure available on request.
* per chamber
Ordering Code
MZB – 6 – 280 – 0500 – V – DMS
The above example shows a 6 chamber flow divider nominal dimensions of 280, a stroke of 0500 mm, FKM seals, and proximity sensors.
Number of chambers, maximum 12
Nominal dimensions
Stroke in mm
FKM seals
SR
with protectice casing for extended piston rod
DMS
proximity sensors, 2 adjustable switch points
Jahns is a supplier and flow divider manufacturer for various applications including construction, mechanical, marine, and industrial.
When precision is secondary to affordability, flow divider valves can be used. These two-section dividers are designed for compact applications with synchronization errors between ±4 to 5%.
This valve block flow divider is characterized by high synchronization accuracy even with different loads and low flows, small installation space, and low weight.
2 to 12 section divider. Available in 3 sizes. Flow Rate: 7 gal/min. to 66 gal/min per section. Working Pressure: up to 3500 psi. Manifold block for end position damping, with pressure relief valve, pre-fill valve and test fittings for each section. Can be supplied with contact-free RPM counter.
The synchronization tolerances are The synchronization tolerances are ±0.5 to ±0.8%.
MT-GM:
2 section divider. Available in 5 sizes. Flow Rate: 1 gal/min. to 145 gal/min per section. Working Pressure: up to 3500 psi. Manifold block for end position damping, with pressure relief valve, pre-fill valve and test fittings for each section.
The synchronization tolerances are The synchronization tolerances are ±0.5 to ±0.8%.
STL:
2 to 12 section divider. Available in 2 sizes. Flow Rate: 14 gal/min. to 105 gal/min per section. Working Pressure: up to 3500 psi. Manifold block for end position damping, with pressure relief valve, pre-fill valve and test fittings for each section.
The synchronization tolerances are ±0.5 to ±0.8%.
Technical Data + Ordering Codes
Type
MTL../ 29
MTL../ 42
MTL../ 70
MTL../ 108
MTL../ 170
MTL../ 270
Displacement Per Section (in^3/rev) [cm^3/rev]
1.842 [30.2]
2.606 [42.7]
4.266 [69.9]
6.616 [108.4]
10.430 [170.9]
16.557 [271.4]
Continuous Flow Per Section (gpm) [lpm]
7.39 [28]
11.88 [45]
16.64 [63]
25.09 [95]
29.05 [110]
46.23 [175]
Max. Flow Per Section (gpm) [lpm]
10.56 [40]
17.17 [65]
23.77 [90]
35.66 [135]
42.26 [160]
66.04 [250]
Continuous Pressure (psi) [bar]
3480 [240]
3480 [240]
3480 [240]
3480 [240]
3480 [240]
3480 [240]
Peak Pressure (psi) [bar]
4350 [300]
4350 [300]
4350 [300]
4350 [300]
4350 [300]
4350 [300]
Max Power per Section (hp) [kW]
18.7 [14]
26.8 [20]
40 [30]
60 [45]
73 [55]
100 [75]
Ordering Code
MTL – 4/29 – EA
The above example shows a 4-section flow divider with all sections of 30.2 cm^3/rev and inlet and outlet block.
Number of sections
Nominal displacement of each section. Actual displacement, see above chart. View “type” for this section.
G
Threaded connection
E
Inlet block
A
Outlet block
Type
MT-GM1 100/100
MT-GM1 175/175
MT-GM2 350/350
MT-GM2 500/500
MT-GM3 800/800
MT-GM5 1800/1800
MT-GM5 3000/3000
Displacement Per Section (in^3/rev) [cm^3/rev]
6.041 [99]
10.495 [172]
21.162 [347]
30.083 [493]
48.319 [792]
110.761 [1816]
185.373 [3041]
Continuous Flow Per Section (gpm) [lpm]
9.24 [35]
18.49 [70]
31.70 [120]
38.30 [145]
62.08 [235]
89.81 [340]
113.59 [430]
Max. Flow Per Section (gpm) [lpm]
13.20 [50]
26.41 [100]
46.23 [175]
55.47 [210]
73.96 [280]
113.59 [430]
145.29 [550]
Continuous Pressure (psi) [bar]
3480 [240]
3480 [240]
3480 [240]
3480 [240]
3480 [240]
3480 [240]
3480 [240]
Peak Pressure (psi) [bar]
4350 [300]
4350 [300]
4350 [300]
4350 [300]
4350 [300]
4350 [300]
4350 [300]
Max Power per Section (hp) [kW]
32 [24]
40 [30]
60 [45]
60 [45]
80 [60]
120 [90]
160 [120]
Ordering Code
MT – GM1 – 100/100 – FEA
The above example shows a flow divider with all sections of 99 cm^3/rev, feet, and inlet and outlet block.
Size
Nominal displacement of each section. Actual displacement, see above chart. View “type” for this section.
G
Threaded connection
F
Feet, standard-supply without feet
EA
Inlet and outlet block
Type
STL..- 220
STL..- 320
Displacement Per Section (in^3/rev) [cm^3/rev]
30.145 [494.1]
44.087 [722.2]
Continuous Flow Per Section (gpm) [lpm]
58.11 [220]
84.53 [320]
Max. Flow Per Section (gpm) [lpm]
73.96 [280]
105.66 [400]
Continuous Pressure (psi) [bar]
3480 [240]
3480 [240]
Peak Pressure (psi) [bar]
4350 [300]
4350 [300]
Max Power per Section (hp) [kW]
134 [100]
167 [125]
Ordering Code
STL – 4 – 320 – EA
The above example shows a 4-section flow divider with all sections of 320 cm^3/rev, and inlet and outlet block.
Number of sections
Nominal displacement of each section. Actual displacement, see above chart. View “type” for this section.
S
Flange connection, SAE
E
Inlet block
A
Outlet block
Jahns is a supplier and flow divider manufacturer for various applications including construction, mechanical, marine, and industrial.
When precision is secondary to affordability, flow divider valves can be used. These two-section dividers are designed for compact applications with synchronization errors between ±4 to 5%.
This valve block flow divider is characterized by high synchronization accuracy even with different loads and low flows, small installation space, and low weight.
