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POWER UNIT PRODUCTS & VALVES — CHECK VALVES

Power Unit Products & Valves – Check Valves

Check valves block an oil flow in one direction and allow it in the other direction. They are a type of shutoff valve.  The check valve is inserted when an oil flow shall be allowed in one direction only. Meanwhile, the usage of check valves prevents backflow of the fluid.

Advantages at a Glance:

  • Patented Spherical Shell
  • Available as Screw-In or Caged Version
  • Nominal Size 1/16-1/8-1/4-3/8-1/2-3/4
  • Working Pressure 10,000 PSI
  • BSP or Metric Thread

The HYTORC-check valves are available with a screw-in or caged design. Even so, both designs can be obtained in two flow directions: with the screw-in direction closed or with free-flow. The spherical cap remains reliably tight in every position, in case of multiple switching cycles and under severe stress.

The HYTORC check valve easily screws into a regular hole (Dimensions screw-in drill). The screw-in check valves are sealed through an edge sealing which is turned to the cage. The edge sealing, together with the drill draft, forms a gap-free chamber for the O-Ring. The gap-free chamber and the O-Ring are repeatable sealing.

The valve is made of a high-strength hardened steel. Moreover, the ball seat is specially treated and the patented spherical shell is manufactured with a high tensile hardened and polished ball bearing ball. Thus, the design of the check valves is compact and economical which saves space and offers simple installation.

Hytorc-HydroWer is a supplier and power unit accessory and valve manufacturer for various applications including construction, mechanical, marine, and industrial.


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POWER UNIT PRODUCTS & VALVES — 10,000 PSI DIRECTIONAL CONTROL VALVE

Power Unit Products & Valves – 10,000 PSI Directional Control Valve

Hytorc is a supplier and power unit accessory and valve manufacturer for various applications including construction, mechanical, marine, and industrial.


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POWER UNIT PRODUCTS & VALVES — 10,000 PSI RELIEF VALVES DBE AND DBG

Power Unit Products & Valves – 10,000 PSI Relief Valves DBE and DBG

10,000 psi relief valves are used to protect hydraulic systems against unpermissible high pressure. They are available through HydroWer. Furthermore they can be used to adjust the operating pressure. HydroWer very high pressure relief valves are direct operated valves.

The valves are available in two versions: As cartridge fore use in control blocks (DBE) and as block mounted valve (DBG).

Hytorc is a supplier and power unit accessory and valve manufacturer for various applications including construction, mechanical, marine, and industrial.


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POWER UNIT PRODUCTS & VALVES — RUBBER COMPENSATORS

Power Unit Products & Valves – Rubber Compensators

The Hydrower rubber compensators are elastic pipe joint couplings with rotating SAE and DIN flanges. The compensators are designed to absorb vibrations (noise reduction) as well as axial and radial stress.

Design:
The surface of the rubber compensators is smooth on the in- and outside incorporating two-fold high strength plies of fabric. The outer rubber, made of Neoprene, is weather resistant and protects the inner pressure bearer from ageing, wear and corrosion. The inner rubber is made of nitrile rubber (Perbunan, a Buna variety). The compensators have rubber reinforcements vulcanised on both sides. These reinforcements have two lips and an inclined ridge for better sealing. Further sealings are not necessary.

Hytorc-HydroWer is a supplier and power unit accessory and valve manufacturer for various applications including construction, mechanical, marine, and industrial.


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Power Unit Products & Valves – 10,000 PSI Manual Valves

Very high pressure manual valves for the reliable use in single and double acting hydraulic systems are available through Hytorc.

Optional with function for the safe load stabilization.

Hytorc is a supplier and power unit accessory and valve manufacturer for various applications including construction, mechanical, marine, and industrial.


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POWER UNIT PRODUCTS & VALVES — SHUT OFF VALVES

Power Unit Products & Valves – Shut Off Valves

The Hytorc shut off valves are mainly conceived for installation into pump suction pipes. The basis line has a SAE-connection shape with connection dimensions according to SAE-standard J518 – 3000 psi. After loosening the pipeline or the elastic pipe connection the shut off valve remains fixed to the part to be closed by fixing screws in the SAE-connection shape.

The inner diameter of the shut off valve is enlarged by the plate and threshold level diameter so that the free cross section complies to the nominal width. The plate and the threshold are formed to avoid a spin of the oil stream. A bolt which automatically snaps in any switch position guarantees arrestoring in any switch position. The bolt snaps into the switch plate which is fixed in a way that it cannot be lost, so that the shut off valve is always arrestored even without shifter.

Various additional flanges and parts make direct boltening to the oil tank (T-flange) or the installation into a pipeline (tapped bushings) possible. Due to the lateral openings (Ø 0) it is possible to fix the shut off valve between flanges or heavy (long) suction pipes can be held by additional screws. The shut off valves can be equipped with a limit switch, which is operated through the unloosable switch plate which is fixed so that it cannot be lost. Explosion-proof limit switches are possible.

Hytorc-HydroWer is a supplier and power unit accessory and valve manufacturer for various applications including construction, mechanical, marine, and industrial.


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HYDRAULIC MOTORS — RADIAL PISTON MOTORS

Hydraulic Motors — Radial Piston Motors

The Jahns radial piston motors series HMF, HMT, HMs and HMw come along with fixed displacements. Speed is dependent on the fed flow and torque by the applied pressure. The motors could be combined with hydraulic ventilated brakes and/or planetary gear reducers.

The cylinders (5 or 7) are starlike arranged around the drive shaft. The displacement is a product of the number of pistons, the piston area and the excentricity of the driving shaft. With radial piston motors high volumentric and mechanical efficiencies could be achieved.

HMs:

8 motors in 4 sizes are available as standard with a range of displacement volumes between 1 in3/rev. to 9 in3/rev. All motors come with a keyed shaft or splined hollow shaft. Continuous operating pressure: 3,045 to 4,060 psi.

HMw:

18 motors in 6 sizes are available as standard with a range of displacement volumes between 11 in3/rev. to 384 in3/rev. All motors come with the option of a keyed shaft, splined shaft or splined hollow shaft. Options include contact free revolution counter, hydraulically applied multi-disc brakes, valve block with integrated pressure relief and pre-fill valves. Continuous operating pressure: 3,045 to 4,060 psi.

HMF and HMT:

This new HMF product series comes in 7 sizes with the possibility of 55 different displacement volumes between 2 in3/ rev. to 262 in3/ rev. Manufactured in large batch production means that this product range of motors is competitively priced. Continuous operating pressure: 3,625 psi and max pressure to 6,090 psi. Available with different shaft configurations and revolution counter. The HMT series has higher revolution speed.

HMZ:

The HMZ radial piston motor comes in 2 sizes with smooth and step-less transmission. The ratio of minimum to maximum displacement volumes is between 1:2 and 1:4.

Jahns is a supplier and hydraulic motor manufacturer for various applications including construction, mechanical, marine, and industrial.


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HYDRAULIC MOTORS — PLANETARY GEAR DRIVE

Hydraulic Motors — Planetary Gear Drive

Coaxial planetary gear drive units are available in 16 different sizes up to 221,,268 ft/lbs. (300,000 Nm), and Angle drive planetary gear drives available in 15 sizes up to 110,600 ft/lbs. (150,000 Nm). Available with different shaft configurations.

On the input side the gear units can be supplied with keyed shaft for belt transmission, with hydraulically applied multiple disc brakes, as well as connections for all currently available hydraulic and electric motors. For the main drive side, splined hubs, mounting flange, main drive flanges, pinions, splined shafts and shrink discs are also available

Jahns is a supplier and hydraulic motor manufacturer for various applications including construction, mechanical, marine, and industrial.


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Hydraulic Cylinders — Rod-Locking Device

The Hänchen Ratio-Clamp® keeps the position for you. This device is a positive rod clamping safety device. The Ratio-Clamp is unlocked by hydraulic pressure. In the event of an electrical/hydraulic power loss, the potential energy of the internal Bellville washers load a conical piston, driving it over the friction fingers resulting in securing the load. “A true self contained safety clamp.”

Wherever power failures or malfunctions pose a risk to the safety of people or machinery, the rod locking device is there to save the day. It is also useful to accurately hold the cylinder rod in an exact position without the need to keep hydraulic pressure on the cylinder, thereby saving energy while maintaining accuracy. It clamps down and fixes the piston rod right where it is with no additional power needed.

Advantages of hydraulic rod locks

  • No axial rod movement during clamping and releasing
  • Protective clamping effect in case of a power failure
  • Load capacity that is independent of direction
  • Clamps completely surrounding rods
  • IoT 4.0 Compatible: Integrated sensors to know if the clamp is locked or unlocked

Boasting a retention force of up to 101,000 lbf., the clamp hydraulically holds the piston rod in whatever position it is in at that particular moment without having to generate extra power (no extra energy) for an unlimited period of time. The clamping device Ratio-Clamp is approved by the German Technical Inspection Agency (TÜV).

Special development of Custom solutions (larger rod diameters, intermediate size, greater clamping forces) pose no problem for the Hänchen specialists. Hänchen is particularly proud of its RC-H model. Following a request from the Health and Safety Centre of the Employers’ Liability Association (BGZ iron and metal section III, Düsseldorf), Hänchen developed the new safety clamping hydraulic Ratio-Clamp under extreme conditions for use with hydraulic presses and injection molding machines.

Comparison of Fixation Options for Round Rods

Electronic Control

Port Lock-Off

Pivot Pin Locking

Clamping Unit Ratio-Clamp®

Energy Efficient

+

+

+

Position Accuracy

+

+

+

Independence from external influences

+

+

+

Effort

+

+

Flexible positioning

+

+

+

Technical Data

Releasing Pressure

Locking

Sealing System

Certification

Ratio-Clamp

Basic design

Reduced design

Basic design

Basic design

Ratio-Clamp (Reduced Releasing Pressure)

With spring power

With spring power

With spring power

With spring power

Ratio-Clamp (Pressure Piston Seal)

Servocop®

Servocop®

Pressure Piston Seal

Servocop®

Ratio-Clamp (As a Safety Component)

TÜV

TÜV

TÜV

TÜV,
DGUV Test

Rod Ø
(in) | [mm]

Max. Holding Load
(lbf) | [kN]

Releasing Pressure Min.
(psi) | [bar]

0.630
[16]

2248
[10]

870
[60]

0.709
[18]

2810
[12.5]

797
[55]

0.787
[20]

3147
[14]

797
[55]

0.866
[22]

3821
[17]

1015
[70]

0.984
[25]

4496
[20]

1015
[70]

1.102
[28]

7082
[31.5]

1305
[90]

1.181
[30]

8992
[40]

1522
[105]

1.260
[32]

8992
[40]

870
[60]

1.417
[36]

10124
[45]

1087
[75]

1.575
[40]

11240
[50]

1160
[80]

1.772
[45]

14612
[65]

1015
[70]

1.969
[50]

17984
[80]

1305
[90]

2.205
[56]

20232
[90]

1087
[75]

2.362
[60]

22480
[100]

1087
[75]

2.480
[63]

22480
[100]

1232
[85]

2.756
[70]

31473
[140]

1160
[80]

3.150
[80]

40465
[180]

1305
[90]

3.543
[90]

44961
[200]

942
[65]

3.937
[100]

56201
[250]

1087
[75]

4.331
[110]

67442
[300]

942
[65]

4.724
[120]

74186
[330]

1015
[70]

4.921
[125]

78783
[350]

1087
[75]

5.512
[140]

101164
[450]

942
[65]

Rod Ø
(in) | [mm]

Max. Holding Load
(lbf) | [kN]

Releasing Pressure Min.
(psi) | [bar]

0.630
[16]

1798
[8]

725
[50]

0.709
[18]

1798
[8]

507
[30]

0.787
[20]

2023
[9]

580
[40]

0.866
[22]

2697
[12]

652
[45]

0.984
[25]

3372
[15]

725
[50]

1.102
[28]

5620
[25]

942
[65]

1.181
[30]

6744
[30]

1087
[75]

1.260
[32]

6744
[30]

652
[45]

1.417
[36]

7193
[32]

725
[50]

1.575
[40]

8542
[38]

797
[55]

1.772
[45]

10116
[45]

725
[50]

1.969
[50]

12364
[55]

870
[60]

2.205
[56]

13488
[60]

725
[50]

2.362
[60]

15736
[70]

797
[55]

2.480
[63]

13488
[60]

797
[55]

2.756
[70]

22480
[100]

797
[55]

3.150
[80]

29225
[130]

942
[65]

Rod Ø
(in) | [mm]

Max. Holding Load
(lbf) | [kN]

Releasing Pressure Min.
(psi) | [bar]

0.709
[18]

2810
[12.5]

1087
[75]

0.787
[20]

3147
[14]

1087
[75]

0.866
[22]

3821
[17]

1305
[90]

0.984
[25]

4496
[20]

1305
[90]

1.102
[28]

7081
[31.5]

1740
[120]

1.181
[30]

8992
[40]

1957
[135]

1.260
[32]

8992
[40]

1305
[90]

1.417
[36]

10116
[45]

1450
[100]

1.575
[40]

11240
[50]

1450
[100]

1.772
[45]

14612
[65]

1305
[90]

1.969
[50]

17984
[80]

1595
[110]

2.205
[56]

29232
[90]

1450
[100]

2.362
[60]

22480
[100]

1450
[100]

2.480
[63]

22480
[100]

1595
[110]

2.756
[70]

31473
[140]

1595
[110]

3.150
[80]

40465
[180]

1595
[110]

3.543
[90]

44961
[200]

1232
[85]

3.937
[100]

56202
[250]

1377
[95]

4.331
[110]

67442
[300]

1305
[90]

4.724
[120]

74186
[330]

1305
[90]

4.921
[125]

78783
[350]

1305
[90]

Rod Ø
(in) | [mm]

Max. Holding Load
(lbf) | [kN]

Permissible load per the DGUV Test
(lbf) | [kN]

Releasing Pressure Min.
(psi) | [bar]

0.709
[18]

2810
[12.5]

1405
[6.25]

797
[55]

0.787
[20]

3147
[14]

1573
[7]

797
[55]

0.866
[22]

3821
[17]

1910
[8.5]

1015
[70]

0.984
[25]

4496
[20]

2248
[10]

1015
[70]

1.102
[28]

7081
[31.5]

3539
[15.75]

1305
[90]

1.181
[30]

8992
[40]

4496
[20]

1522
[105]

1.260
[32]

8992
[40]

4496
[20]

870
[60]

1.417
[36]

10116
[45]

5058
[22.5]

1087
[75]

1.575
[40]

11240
[50]

5620
[25]

1160
[80]

1.772
[45]

14612
[65]

7306
[32.5]

1015
[70]

1.969
[50]

17984
[80]

8992
[40]

1305
[90]

2.205
[56]

29232
[90]

10116
[45]

1087
[75]

2.362
[60]

22480
[100]

11240
[50]

1087
[75]

2.480
[63]

22480
[100]

11240
[50]

1232
[85]

2.756
[70]

31473
[140]

15736
[70]

1160
[80]

3.150
[80]

40465
[180]

20232
[90]

1305
[90]

3.543
[90]

44961
[200]

22480
[100]

942
[65]

3.937
[100]

56202
[250]

28101
[125]

1087
[75]

4.331
[110]

67442
[300]

33721
[150]

942
[65]

4.724
[120]

74186
[330]

37093
[165]

1015
[70]

4.921
[125]

78783
[350]

39341
[175]

1087
[75]

5.512
[140]

101164
[450]

56202
[250]

942
[65]

Ratio-Clamp Applications

  • Testing technology in aviation: The setups for aviation tests have been refined to the last detail. Cylinders are used in different fields of testing, simulating ambient conditions and loads during different flight phases. The Ratio-Clamp® is used to protect the intricately constructed and expensive systems.
  • Production in molding and injection presses: Clamping units ensure safety during the pressing process in molding and injection presses for the production of synthetic and rubber molder parts in accordance with EN 289.
  • Maintenance in railway technology: During maintenance, trains must be fixed in a raised state. The Ratio-Clamp® is ideally suited for this purpose, as it holds the train securely in position until the work had been completed.
  • Production in grinding machines: During the production process of ICE rail sleepers, extremely large and heavy concrete workpieces must be positioned for grinding safely and with an accuracy of 0.01 mm. Hänchen’s hydraulic cylinders and Ratio- Clamp® clamping units are designed exactly for these requirements.
  • Production in profilling machines: Hänchen clamping units ensure precise machining and consistent quality in the production of metal profiles. During the production process, they facilitate the machining of the profiles by locking the forming tools in place. Ecological and efficient, purely with spring power.

Hänchen is a supplier and hydraulic cylinder manufacturer for various applications including construction, mechanical, technological, and industrial.


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HYDRAULIC CYLINDERS — STANDARD CYLINDERS

Hydraulic Cylinders — Standard Cylinders

Everyone who has heard of Hänchen is aware that its worldwide reputation is based on hydraulic cylinder solutions that are anything but standardized. The standardization actually deals with nothing more than basic dimensions and connections, mounting, parts, etc. Indeed for the common solution, a standard cylinder will often do the job without any problems. In many demanding applications it is possible to use a standard Hänchen cylinder due to the high quality levels they attain. In principle, they make exclusive use of honed cylinder tubes for all their cylinders. Hänchen also guarantees that all the cylinders in its product range, as well as normalized cylinders, comply with the most exacting of geometrical accuracies. Hans Holland Hydraulik offers a standard range with particularly cost-effective solutions. Whether you require newly-manufactured components or the additional machining of existing items, you can be sure their production facilities will meet your individual needs. Hans Holland Hydraulik also offers you preservation and color treatments. Also short delivery times, even of large batches of items, are no problem. Their standard cylinders often require only simple modifications to fulfill a wide range of applications, without the greater expense of full customization.

Hänchen is a supplier and hydraulic cylinder manufacturer for various applications including construction, mechanical, technological, and industrial.


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