Skip to content

Hydraulic Cylinders — Rod-Locking Device

The Hänchen Ratio-Clamp® keeps the position for you. This device is a positive rod clamping safety device. The Ratio-Clamp is unlocked by hydraulic pressure. In the event of an electrical/hydraulic power loss, the potential energy of the internal Bellville washers load a conical piston, driving it over the friction fingers resulting in securing the load. “A true self contained safety clamp.”

Wherever power failures or malfunctions pose a risk to the safety of people or machinery, the rod locking device is there to save the day. It is also useful to accurately hold the cylinder rod in an exact position without the need to keep hydraulic pressure on the cylinder, thereby saving energy while maintaining accuracy. It clamps down and fixes the piston rod right where it is with no additional power needed.

Advantages of hydraulic rod locks

  • No axial rod movement during clamping and releasing
  • Protective clamping effect in case of a power failure
  • Load capacity that is independent of direction
  • Clamps completely surrounding rods
  • IoT 4.0 Compatible: Integrated sensors to know if the clamp is locked or unlocked

Boasting a retention force of up to 101,000 lbf., the clamp hydraulically holds the piston rod in whatever position it is in at that particular moment without having to generate extra power (no extra energy) for an unlimited period of time. The clamping device Ratio-Clamp is approved by the German Technical Inspection Agency (TÜV).

Special development of Custom solutions (larger rod diameters, intermediate size, greater clamping forces) pose no problem for the Hänchen specialists. Hänchen is particularly proud of its RC-H model. Following a request from the Health and Safety Centre of the Employers’ Liability Association (BGZ iron and metal section III, Düsseldorf), Hänchen developed the new safety clamping hydraulic Ratio-Clamp under extreme conditions for use with hydraulic presses and injection molding machines.

Comparison of Fixation Options for Round Rods

Electronic Control

Port Lock-Off

Pivot Pin Locking

Clamping Unit Ratio-Clamp®

Energy Efficient

+

+

+

Position Accuracy

+

+

+

Independence from external influences

+

+

+

Effort

+

+

Flexible positioning

+

+

+

Technical Data

Releasing Pressure

Locking

Sealing System

Certification

Ratio-Clamp

Basic design

Reduced design

Basic design

Basic design

Ratio-Clamp (Reduced Releasing Pressure)

With spring power

With spring power

With spring power

With spring power

Ratio-Clamp (Pressure Piston Seal)

Servocop®

Servocop®

Pressure Piston Seal

Servocop®

Ratio-Clamp (As a Safety Component)

TÜV

TÜV

TÜV

TÜV,
DGUV Test

Rod Ø
(in) | [mm]

Max. Holding Load
(lbf) | [kN]

Releasing Pressure Min.
(psi) | [bar]

0.630
[16]

2248
[10]

870
[60]

0.709
[18]

2810
[12.5]

797
[55]

0.787
[20]

3147
[14]

797
[55]

0.866
[22]

3821
[17]

1015
[70]

0.984
[25]

4496
[20]

1015
[70]

1.102
[28]

7082
[31.5]

1305
[90]

1.181
[30]

8992
[40]

1522
[105]

1.260
[32]

8992
[40]

870
[60]

1.417
[36]

10124
[45]

1087
[75]

1.575
[40]

11240
[50]

1160
[80]

1.772
[45]

14612
[65]

1015
[70]

1.969
[50]

17984
[80]

1305
[90]

2.205
[56]

20232
[90]

1087
[75]

2.362
[60]

22480
[100]

1087
[75]

2.480
[63]

22480
[100]

1232
[85]

2.756
[70]

31473
[140]

1160
[80]

3.150
[80]

40465
[180]

1305
[90]

3.543
[90]

44961
[200]

942
[65]

3.937
[100]

56201
[250]

1087
[75]

4.331
[110]

67442
[300]

942
[65]

4.724
[120]

74186
[330]

1015
[70]

4.921
[125]

78783
[350]

1087
[75]

5.512
[140]

101164
[450]

942
[65]

Rod Ø
(in) | [mm]

Max. Holding Load
(lbf) | [kN]

Releasing Pressure Min.
(psi) | [bar]

0.630
[16]

1798
[8]

725
[50]

0.709
[18]

1798
[8]

507
[30]

0.787
[20]

2023
[9]

580
[40]

0.866
[22]

2697
[12]

652
[45]

0.984
[25]

3372
[15]

725
[50]

1.102
[28]

5620
[25]

942
[65]

1.181
[30]

6744
[30]

1087
[75]

1.260
[32]

6744
[30]

652
[45]

1.417
[36]

7193
[32]

725
[50]

1.575
[40]

8542
[38]

797
[55]

1.772
[45]

10116
[45]

725
[50]

1.969
[50]

12364
[55]

870
[60]

2.205
[56]

13488
[60]

725
[50]

2.362
[60]

15736
[70]

797
[55]

2.480
[63]

13488
[60]

797
[55]

2.756
[70]

22480
[100]

797
[55]

3.150
[80]

29225
[130]

942
[65]

Rod Ø
(in) | [mm]

Max. Holding Load
(lbf) | [kN]

Releasing Pressure Min.
(psi) | [bar]

0.709
[18]

2810
[12.5]

1087
[75]

0.787
[20]

3147
[14]

1087
[75]

0.866
[22]

3821
[17]

1305
[90]

0.984
[25]

4496
[20]

1305
[90]

1.102
[28]

7081
[31.5]

1740
[120]

1.181
[30]

8992
[40]

1957
[135]

1.260
[32]

8992
[40]

1305
[90]

1.417
[36]

10116
[45]

1450
[100]

1.575
[40]

11240
[50]

1450
[100]

1.772
[45]

14612
[65]

1305
[90]

1.969
[50]

17984
[80]

1595
[110]

2.205
[56]

29232
[90]

1450
[100]

2.362
[60]

22480
[100]

1450
[100]

2.480
[63]

22480
[100]

1595
[110]

2.756
[70]

31473
[140]

1595
[110]

3.150
[80]

40465
[180]

1595
[110]

3.543
[90]

44961
[200]

1232
[85]

3.937
[100]

56202
[250]

1377
[95]

4.331
[110]

67442
[300]

1305
[90]

4.724
[120]

74186
[330]

1305
[90]

4.921
[125]

78783
[350]

1305
[90]

Rod Ø
(in) | [mm]

Max. Holding Load
(lbf) | [kN]

Permissible load per the DGUV Test
(lbf) | [kN]

Releasing Pressure Min.
(psi) | [bar]

0.709
[18]

2810
[12.5]

1405
[6.25]

797
[55]

0.787
[20]

3147
[14]

1573
[7]

797
[55]

0.866
[22]

3821
[17]

1910
[8.5]

1015
[70]

0.984
[25]

4496
[20]

2248
[10]

1015
[70]

1.102
[28]

7081
[31.5]

3539
[15.75]

1305
[90]

1.181
[30]

8992
[40]

4496
[20]

1522
[105]

1.260
[32]

8992
[40]

4496
[20]

870
[60]

1.417
[36]

10116
[45]

5058
[22.5]

1087
[75]

1.575
[40]

11240
[50]

5620
[25]

1160
[80]

1.772
[45]

14612
[65]

7306
[32.5]

1015
[70]

1.969
[50]

17984
[80]

8992
[40]

1305
[90]

2.205
[56]

29232
[90]

10116
[45]

1087
[75]

2.362
[60]

22480
[100]

11240
[50]

1087
[75]

2.480
[63]

22480
[100]

11240
[50]

1232
[85]

2.756
[70]

31473
[140]

15736
[70]

1160
[80]

3.150
[80]

40465
[180]

20232
[90]

1305
[90]

3.543
[90]

44961
[200]

22480
[100]

942
[65]

3.937
[100]

56202
[250]

28101
[125]

1087
[75]

4.331
[110]

67442
[300]

33721
[150]

942
[65]

4.724
[120]

74186
[330]

37093
[165]

1015
[70]

4.921
[125]

78783
[350]

39341
[175]

1087
[75]

5.512
[140]

101164
[450]

56202
[250]

942
[65]

Ratio-Clamp Applications

  • Testing technology in aviation: The setups for aviation tests have been refined to the last detail. Cylinders are used in different fields of testing, simulating ambient conditions and loads during different flight phases. The Ratio-Clamp® is used to protect the intricately constructed and expensive systems.
  • Production in molding and injection presses: Clamping units ensure safety during the pressing process in molding and injection presses for the production of synthetic and rubber molder parts in accordance with EN 289.
  • Maintenance in railway technology: During maintenance, trains must be fixed in a raised state. The Ratio-Clamp® is ideally suited for this purpose, as it holds the train securely in position until the work had been completed.
  • Production in grinding machines: During the production process of ICE rail sleepers, extremely large and heavy concrete workpieces must be positioned for grinding safely and with an accuracy of 0.01 mm. Hänchen’s hydraulic cylinders and Ratio- Clamp® clamping units are designed exactly for these requirements.
  • Production in profilling machines: Hänchen clamping units ensure precise machining and consistent quality in the production of metal profiles. During the production process, they facilitate the machining of the profiles by locking the forming tools in place. Ecological and efficient, purely with spring power.

Hänchen is a supplier and hydraulic cylinder manufacturer for various applications including construction, mechanical, technological, and industrial.


Related Products

HYDRAULIC CYLINDERS — STANDARD CYLINDERS

Hydraulic Cylinders — Standard Cylinders

Everyone who has heard of Hänchen is aware that its worldwide reputation is based on hydraulic cylinder solutions that are anything but standardized. The standardization actually deals with nothing more than basic dimensions and connections, mounting, parts, etc. Indeed for the common solution, a standard cylinder will often do the job without any problems. In many demanding applications it is possible to use a standard Hänchen cylinder due to the high quality levels they attain. In principle, they make exclusive use of honed cylinder tubes for all their cylinders. Hänchen also guarantees that all the cylinders in its product range, as well as normalized cylinders, comply with the most exacting of geometrical accuracies. Hans Holland Hydraulik offers a standard range with particularly cost-effective solutions. Whether you require newly-manufactured components or the additional machining of existing items, you can be sure their production facilities will meet your individual needs. Hans Holland Hydraulik also offers you preservation and color treatments. Also short delivery times, even of large batches of items, are no problem. Their standard cylinders often require only simple modifications to fulfill a wide range of applications, without the greater expense of full customization.

Hänchen is a supplier and hydraulic cylinder manufacturer for various applications including construction, mechanical, technological, and industrial.


Related Products

Hydraulic Cylinders — Specialty / Test Cylinders

Specialty cylinders are offered by Hänchen. Hänchen has renown for top quality hydraulic cylinders for many years with one of the largest testing range in the market, offering lightweight servo actuators for static applications or high frequency cylinders for dynamic testing:

Advantages at a Glance:

  • Single or double-rod cylinders
  • Up to 320 bar/4,600 psi
  • Modular system for efficient change of applications
  • Integrated position transduced, per your specifications
  • Optional mounting plate for control valve
  • Optimal price-performance ratio
  • Servo valve, sensor, and control software agnostic – we work with all brands
  • Easy serviceability and spare parts available

Which series is right for my application?

Servo cylinders of the Series 120 and 300 are light-duty test actuators for simple testing tasks. For more challenging tasks, the Series 320 is a hydrostatic design offering excellent precision and high performance, allowing for high lateral forces and speeds.

General Specifications:

  • Bore, mm (in): 25-200 (0.98-7.87)
  • Force, kN (lbf): up to 1,568 (up to 352.5)
  • Stroke, mm (in): 1-1,500 (0.04-59.06)
  • Frequency (Hz): up to 100+, limited by servo valve

The 320 Series: Constructed for highly dynamic tests

Perfect for industrial applications, structure tests, and load simulations: the Series 320 test cylinder is the best choice for challenging tasks. It performs well, for example, in checking the functional safety of systems, component parts, or products; for structural testing of airplanes, refrigeration compressors, automobile exhaust system; or for simulating loads and movement, such as operational profiles and flight profiles.

The Series 320 is built from a solid block of steel. This means that any part of the cylinder can be customized to your requirements unlike standard models with limited sizing options. Rigid construction of the cylinder means means no leakage, a long service life, and good data.

4 Stand Out Features of the 320 Series:

  • Bores adjustable to the millimeter: The working areas can be designed individually for the respective requirements, saving acquisition and operating costs for the required periphery, and increasing energy efficiency.
  • Protection against unforeseen movement: Emergency cushion adds protection for the cylinder and test specimen. This is included in the stroke as standard. The effective stroke is between the two emergency cushioning.
  • Operation without a leak oil pump: Thanks to elaborate sealing and guiding system, cylinders don’t need leak oil pumps. The cylinders are equipped with high-quality bronze coatings for optimum emergency running properties.
  • Modular system efficient change of applications: Mounting parts and accessories fit cylinders with different forces and do not have to be purchased several times for one test field.

Technical Data

Rod Ø
[mm]

Type

Bore
[mm]

Force
lbf | [kN]
at 3045 psi
(210 bar)

Force
lbf | [kN]
at 4640 psi
(320 bar)

Stroke
[mm]

[25]

Strong

28 – 45

583 – 5195
[2.6 – 23.1]

899 – 5195
[4.0 – 23.1]

50 – 170

[30]

Strong

34 – 55

943 – 7868
[4.2 – 35.0]

1439 – 11997
[6.4 – 53.4]

50 – 220

[40]

Strong

45 – 70

1574 – 12222
[7.0 – 54.4]

2408 – 18635
[10.7 – 82.9]

50 – 270

[50]

Strong

56 – 80

2361 – 14452
[10.5 – 64.3]

3597 – 22031
[16.0 – 98.0]

50 – 450

[63]

Strong

70 – 110

3464 – 30140
[15.4 – 134.1]

5262 – 45923
[23.4 – 204.4]

50 – 450

Rod Ø
[mm]

Type

Bore
[mm]

Force
lbf | [kN]
at 3045 psi
(210 bar)

Force
lbf | [kN]
at 4640 psi
(320 bar)

Stroke
[mm]

[80]

Strong

90 – 150

6294 – 59807
[28.0 – 266]

9604 – 91046
[42.7 – 405]

50 – 450

[80]

Slim

90 – 120

6294 – 29675
[28.0 – 132]

9604 – 45324
[42.7 – 201]

50 – 450

[100]

Strong

110 – 175

7776 – 76434
[34.6 – 340]

11871 – 116002
[52.8 – 518]

50 – 450

[100]

Slim

110 – 150

7776 – 46308
[34.6 – 206]

11871 – 74840
[52.8 – 314]

50 – 450

[125]

Strong

120 – 200

14751 – 90411
[65.6 – 402]

22481 – 137825
[100 – 613]

50 – 450

[125]

Slim

120 – 175

14751 – 55570
[65.6 – 247]

22481 – 84686
[100 – 377]

50 – 450

[160]

Strong

200 – 260

53535 – 155684
[238 – 693]

81407 – 237236
[362 – 1056]

50 – 450

[160]

Slim

180 – 220

25178 – 84496
[112 – 376]

38435 – 128851
[171 – 573]

50 – 450

[200]

Strong

250 – 320

83446 – 231361
[371 – 1029]

81407 – 237828
[362 – 1058]

50 – 350

[200]

Slim

240 – 280

65194 – 142303
[290 – 633]

99419 – 216810
[442 – 965]

50 – 450

Bore
[mm]

Rod Ø
[mm]

Series 120

2175 psi*
(150 bar)

Force F1 | F2
lbf | [kN]

Series 160
ISO 6020-1
2320 psi
(160 bar)

Force F1 | F2
lbf | [kN]

Series 300

4350 psi
(300 bar)

Force F1 | F2
lbf | [kN]

40

25

4226 | 2585
[18.8 | 11.5]

50

25

6634 | 4967
[29.5 | 22.1]

50

28

7060 | 4855
[31.4 | 21.6]

50

30

6634 | 4226
[29.5 | 18.8]

13247 | 8478
[58.9 | 37.7]

50

40

13247 | 4766
[58.9 | 21.2]

60

30

9533 | 7148
[42.4 | 31.8]

60

40

9533 | 5305
[42.4 | 23.6]

19067 | 10580
[84.8 | 47.1]

60

50

19067 | 5828
[84.8 | 25.9]

63

36

11217 | 7556
[49.9 | 33.6]

80

40

16951 | 12710
[75.4 | 56.5]

80

45

18085 | 12364
[80.4 | 55.0]

80

50

16951 | 10322
[75.4 | 45.9]

33905 | 20670
[150.8 | 91.9]

80

60

33905 | 14839
[150.8 | 66.0]

100

50

26486 | 19866
[117.8 | 88.4]

100

56

28263 | 19402
[125.7 | 86.3]

100

60

26486 | 16951
[117.8 | 75.4]

52933 | 33905
[235.6 | 150.8]

100

80

52933 | 19067
[235.6 | 84.8]

125

60

41364 | 31862
[184.1 | 141.7]

125

70

44144 | 30332
[196.3 | 134.8]

125

80

41346 | 19866
[184.1 | 88.4]

82785 | 48891
[368.2 | 217.4]

125

100

82785 | 29787
[368.2 | 132.5]

140

80

51889 | 34951
[230.9 | 155.5]

140

100

51889 | 25422
[230.9 | 113.1]

103777 | 50849
[461.8 | 226.2]

160

80

67803 | 50849
[301.6 | 226.2]

160

100

67803 | 41338
[301.6 | 183.8]

180

100

85825 | 59313
[381.7 | 263.9]

180

120

85825 | 47698
[381.7 | 212.1]

* When pivot mounted, the pressure is limited to 1740 psi (120 bar).

F1 Compressive force while the cylinder is extended

F2 Compressive force while the cylinder is retracted. With double-rod cylinders, retraction and extension corresponds to the value of F2.

Hänchen is a supplier and hydraulic cylinder manufacturer for various applications including construction, mechanical, technological, and industrial.


Related Products

Hydraulic Cylinder Customizations

Any hydraulic cylinder design is possible with our extensive network of cylinder manufacturers. Every part of the cylinder can be customized including the material, type, medium, size, sealing, rod coating, mounting, ports, sensors, paint, cushioning, and load-holding options.

Series 120 Hanchen Hydraulic Cylinder

Anyone can sell you a part. As a distributor, we offer more than just cylinders.

Our roots run deep in hydraulic manufacturing. Our President, Ben Hunger, comes from the family business behind some of the world’s largest hydraulic cylinders. The founder of IC-Fluid Power, Armin Hunger, established the company to bring German precision and quality to the U.S. market. He built strong, lasting partnerships with European manufacturers, many of whom we still work with today. Through these connections, we provide access to European partners with over 100 years of expertise in premium cylinder manufacturing.

The right material determines the cylinder’s strength and lifespan. Choose from standard steels for general use, stainless steels for corrosion resistance, or lightweight alternatives like aluminum and carbon hybrids for mobile or specialized applications.

This is just a sampling of the common materials we use, but any specialty material is possible.

Material

Types

Common Examples

Standard Steels

Alloy steel
Carbon steel

AISI 1026, AISI 1045
SAE 1045

Stainless Steels

Austenitic steel
Martensitic steel
Duplex steel

AISI 304, AISI 306
AISI 420
ASTM A182 F51

Specialty Steels

High strength, low-alloy steels;
Nickel-chromium alloys;
Fine-grade, proprietary grade steel

ASTM 4140, ASTM 1045, ASTM 4135

Non-ferrous

Aluminum, Carbon fiber hybrid*

*The main body is made of carbon fiber with the remaining components made from steel, such as the listed steels above.

Choose a single-rod style for standard linear motion, a double-rod style for equal force in both directions, or a telescopic version when space is limited but stroke length is long. Tie-rod and welded cylinders differ in how they’re built. (Tie rods use long threaded rods to essentially sandwich the cylinders body together, while on welded cylinders the body components are welded together.)

Cylinder Type

Best Used For

Application Example

Single rod

Standard linear motion, force in one direction

General equipment

Double rod

Balanced force in both directions

Test rigs, medium to highly dynamic applications

Telescopic

Long strokes

Dump trucks, mobile lifting

Tie rod

Modular builds, low cost

Factory automation, light to medium duty applications

Welded

High pressure, durability, rigidity

Industrial, heavy-duty applications; and mobile

Hydraulic cylinders are available as single or double-acting:

  • Single-acting cylinders use hydraulic fluid for movement in one direction that returns by gravity via dead weight or a spring.
  • Useful when automation return is needed for safety if pressure is lost
  • Standard applications
  • Double-acting cylinders use hydraulic fluid in both directions.
  • Useful when you need both forces to be equal
  • High speeds and high frequency applications
  • Useful for when a load needs to be attached to both cylinder ends (rare)

We offer a wide range of media for applications, selected based on the required viscosity, thermal stability, oxidation resistance, lubricity, and water tolerance.

This is just a sampling of the common medium we use, but any medium can be requested.

Mediums

Medium Description

Common Types or Examples

Pneumatic

Compressible gases common in fast, lightweight actuation applications

Air, nitrogen, carbon dioxide

Mineral oils

Standard fluids with additives for anti-wear, oxidation, shock resistance, etc.

H, HL, HLP, HLPD, HVLP, HLVPD, HH, HM, HR HV, HS, HG

Fire-resistant fluids

Water-based fluids (water-glycol or emulsions) and synthetic fluids common for flammable jobs (metalworking, mining, and foundry)

HFAE, HFAS, HFB, HFC, HFDR, HFDU

Biodegradable oils

Synthetic esters, plant oils, or polyglycols common for agriculture, forestry, and sensitive ecosystems

HTEG, HEES, HEPR, AND HEPG

Specialty fluids

Application-specific fluids, unique requirements for extreme temperatures and industry standards (military, aviation, automotive, etc.)

Skydrol (aviation), MIL-H (military), DOT brake fluids (automotive), silicone oils

Our hydraulic cylinders cover a full spectrum of sizes, from compact actuators to massive industrial units. With bore sizes ranging from 0.5 inches to 144 inches, there are virtually no size limitations we can’t handle.

Tell us about your application, and we will help you find the perfect seal. With over 60 sealing configuration types, IC-Fluid Power can provide any solution for your application. We make patented and standard seals for low friction, side loading, high pressures, rotation, fast/slow movement, stroke amplitude, and medium compatibility.

  • Unique catalog of 9 patented sealing and guiding mechanisms, plus 50+ standard and specialty solutions
  • European-made industrial sealing capabilities
  • Sealing solutions adaptable to your operation conditions (pressure, temperature, fluid type, dynamic requirements)
  • Wide material selection including polyurethane, NBR, HNBR, Viton, bronze-filled PTFE, virgin PTFE, polyacetal, and more
  • Special coatings and advanced composite design for harsh environments

For testing and simulation, we offer over 12 different combinations for achieving low stiction and stick slip. One popular option for dynamic tests that require near frictionless movement is the patented Servofloat® seal. This works using a floating-gap principle to eliminate stick-slip. It enables extremely smooth oscillations at frequencies up to several hundred hertz, a key benefit for servo-drive applications.

See range of seals for testing and simulation.

The GD1000K® is a piston seal made for heavy-duty industrial and construction applications. It guides the piston and keeps it sealed using a bronze-filled PTFE slide ring and NBR energizing element. It maintains proper sealing even at zero pressure and prevents metal-to-metal contact under heavy side loads. The combined bearing and sealing give double-acting cylinders improved structural rigidity.

Not every application needs a specialty seal. Standard sealing options offer high performance for most cylinders. A common setup uses a lip seal together with a wiper ring to keep contaminants out and maintain sealing integrity. Static seals stop leakage at fixed interfaces, while dynamic seals control fluid between moving parts such as the piston and rod.

Element / Seal Location

Common Types / Examples

Piston seals

U-cup seals, T-seals, rectangular seals with elastomer, PTFE-backed seals, throttle gap seals, V-packings

Rod seals

Lip seals, U-cup seals, fabric-reinforced rubber seals, PTFE composite seals, polyurethane seals with O-ring energizers, V-packings

Wiper seals

Rubber scrapers, polyurethane wipers

Buffer seals

Polyurethane or rubber buffer rings

Guiding systems

PTFE rings, composite guide rings, metallic guides

Element / Seal Location

Common Types / Examples

O-rings

Nitrile (NBR), FKM, EPDM O-rings

Backup/support rings

Polyurethane buffer rings

Static seal rings

D-rings, flat gaskets

Rod coatings protect piston rods from things like wear, corrosion, micro-scoring, and more to extend the service life of the cylinder. We offer standard surface treatments, such as classic nitriding and hard chrome plating. For large piston rods exposed to abrasive conditions, we also offer specialized coatings well suited for hydromechanical, chemical, offshore, and subsea environments.

Corrosion Protection

Coating Type

Coating Technology

Best used for…

Standard

Nitriding

Hardens the surface by diffusing nitrogen into the steel to improve wear and corrosion resistance

General machine and industrial applications

Standard

Hard chrome plating

Basic coating carried out by electroplating in single or multiple layers

General machine and industrial applications

Specialty

Ceramic coating

Thermal sprayed, metal-oxide finish using a nickel-chromium base with a ceramic top layer for hardness

Machine and hydromechanical engineering, casting, printing, chemical; for large rods up to 59 in (1500 mm) Ø and 20 m long

Specialty

Plasma Transfer Arc (PTA) coating or laser cladding

Welded stainless steel layers coating for offshore corrosive saltwater environment; protects carbon steel under submerged or splash zone conditions

Offshore, marine, and subsea applications;
up to 23 in (600 mm) Ø and 25 m long

We support a full range of cylinder mounting types from standard flange fittings to trunnion and pivot designs.

Each configuration below is described by movement range, alignment, and load type. Our cylinder manufacturers can adapt these mountings for special dimensions or retrofit use.

Cylinder Body

Cylinder Body Image

Degrees of Freedom

Typical Force Direction

Basic mounting

Fixed

Center load

Threaded holes (cap side)

Fixed

Center load

Side lugs (welded/bolted)

Fixed

Off-center load

Circular flange (head/cap)

Fixed

Center

Circular flange (cylinder body)

Fixed

Axial load

Intermediate flange

Fixed

Axial load

Pivot mount with spherical bearing

2º of freedom

Pivoting loads

Pivot mount with plain eye

1º of freedom

Pivoting loads

Intermediate trunnion

1º of freedom

Pivoting loads

Piston rod ends differ in their fixation and mounting types.

Each fixation type refers to the way the piston rod is mechanically connected or threaded for attachment to external components. The chosen fixation determines how forces are transmitted and how the rod end can be mounted.

Piston Rod Mounting Type

Mounting Image

Hook wrench

Wrench flat (surface)

Hexagon

Without specified mounting

Each mounting type defines how the piston rod end is held during installation and maintenance for a secure connection.

Fixation Type

Fixation Image

Available Mounting Types

External (male) thread

Hook wrench, wrench flat, hexagon, without specified mounting type

External (female) thread

Hook wrench, without specified mounting type

Flange rod end

Hook wrench, without specified mounting type

Smooth (plain) end

Hook wrench, wrench flat, hexagon, without specified mounting type

Hole circle

Hook wrench, wrench flat, hexagon, without specified mounting type

We offer a complete range of hydraulic port configurations and accessories. Our engineering team designs custom valve plates and adapter interfaces to match specific control valve standards, pressure ratings, and flow requirements.

Head Side

Cap Side

Ports

SAE. NPT, metric, BSP

SAE. NPT, metric, BSP

Types

Straight, tapered, ORFS, ORB, metal seal, flange

Straight, tapered, ORFS, ORB, metal seal, flange

Positions

Radial, piped, mounting plate. custom

Axial or radial, piped, flanged, mounting plate, custom

An adapter, air filter, or test point can be installed on either side of the cylinder (left or right port). Test points include industry-standard M16x2 test points, which can be used for air bleeding, pressure testing, and other diagnostics.

Thread types available for air filters:

  • G 1/8 (M10x1)
  • G 1/4 (M12x1.5)
  • G 3/8 (M18x1.5)
  • G 1/2 (M22x1.5)
  • G 3/4 (M27x2)
  • G 1 (M33x2)

We can build a mounting plate for direct installation of servo valves or directional control valves onto the cylinder head, minimizing pressure losses, and improving hydraulic response. The correct mounting surface is selected based on flow capacity, valve type, and application-specific requirements. Hydraulic oil connections are the same as the ports previously described.

The chart below features commonly used port types, but any can be made.

Mounting Surface

ISO

DIN

Maximum Flow Rate

Servo Valve Example

ISO 10372-01

5 gpm (18 lpm)

Domin S4 Pro, Moog 30, Moog 260, HR Textron 27A

ISO 4401-03

DIN 24340-A6

10 gpm (40 lpm)

NG 6, Domin S6 Pro

ISO 4401-05

DIN 24340-A10

26 gpm (100 lpm)

NG 10, Domin S10 Pro

ISO 4401-05 with T2

DIN 24340-A10 with T2

42 gpm (160 lpm)

NG 10, Domin S10 Pro

ISO 10372-04

15 gpm (60 lpm)

Moog 76

ISO 10372-06

66 gpm (250 lpm)

Moog 72, Moog 791

  • IC-Fluid Power’s hydraulic ports and accessories comply with ISO and DIN standards commonly used for servo valves and pressure control systems.
  • Valve plate manufacturing follows proprietary standards from popular brands such as Domin, Moog, Bosch Rexroth, Atos, Parker, MTS, and HR Textron.
  • For automotive and aerospace applications needing lightweight solutions, we can custom machine in high-strength steel or anodized aluminum.
  • Our expertise in valve technology can be seen through our partnership with Domin Servo Valves, the most efficient and high-performing valves in today’s market. Learn more about Domin Servo Valves.

Sensors can be added for automation to measure and monitor critical changes in the system. These sensor integrations connect smoothly with automation platforms using Industry 4.0 standards. This allows for real-time data monitoring, predictive maintenance, and closed-loop control, which all contribute to better system reliability and performance.

Popular sensor options for traditional and Industry 4.0 compatible systems can be found in the list below:

  • Proximity switches measure precise end-of-stroke position to detect stroke limits and confirm end position
  • Position/stroke sensors measure piston rod position to provide feedback and enable closed-loop control
  • Temperature sensors measure fluid, cylinder, or surface temperatures for monitoring and to prevent overheating
  • Pressure sensors measure hydraulic pressure in chamber or line to prevent overloads
  • Force transducers measure axial force to monitor the applied load and verify test parameters

As a primary distributor for many international cylinder manufacturers, IC-Fluid Power is capable of several different painting options from single acrylic coatings for standard cylinders to advanced multi-layer epoxies and urethanes made for offshore and military coatings.

  • Cylinders can be left unpainted with or without temporary transportation and storage corrosion protection (VCI, wax, silane, phosphate, grease)
  • Primer only (acrylic, epoxy, or other as specified)
  • Base coatings use 1k synthetic epoxy or acrylic paints for general environmental resistance
  • Specialized coatings include robust 2K epoxy systems.* These offer high adhesion and chemical resistance suited for offshore, mining, and industrial conditions. This durable coating is used to withstand intensive mechanical and chemical stress while offering exceptional coverage and scratch resistance.
  • Military-grade coatings meet specific defense or government requirements and are provided upon request.
  • Offshore coatings use multi-layer epoxy or polyurethane systems to withstand saltwater exposure and harsh marine exposure.

*For customized cylinders made from Germany, our Hänchen cylinders are finished with a 2K polyurethane structural paint (silicone-free) in RAL 9006, white aluminum semi-gloss.

Cushioning is added to gradually slow the piston as it nears the end of its stroke, protecting the cylinder and connected equipment from impact damage and excessive shock loads.

Our hydraulic cylinders can be equipped with standard or advanced cushioning systems with customized orifices.

Cushioning can be either added in the cap/head and the bottom. The following characteristics that can be customized:

  • Cushion spear length
  • Needle valve size and adjustment per flow rate
  • Cavity shape and size
  • Cushion design (tapered or orifice)
  • Cushioning profile (single stage or multi-stage with multiple adjustable needle valves, orifices, or other custom-led designs to meet application requirements)
  • Cushion material
  • Reverse stroke
  • Check valve (bypass valve)

We offer rod-locks (Ratio Clamp®) as an optional feature for standard and custom hydraulic cylinders providing added security and functionality.

The Ratio Clamp® is a patented hydraulic clamping device that instantly locks piston rods or round rods, holding loads up to 2,000 kN. This device incorporates a spring force that clamps the rod securely in place without continuous energy, releasing only when hydraulic pressure is applied. Since these rod locks are mechanically locking and hydraulically unlocking, they also can be used as a safety device. This is an easy way to hold a cylinder in position indefinitely while not requiring any input from your HPU (saves money too!).

Learn more about the Hänchen Ratio-Clamp®


Need More Help? Talk with a Specialist

HYDRAULIC CHECK VALVES SPECIFICATIONS

Hydraulic Check Valves

Check valves block an oil flow in one direction and allow it in the other direction. They are a type of shutoff valve.  The check valve is inserted when an oil flow shall be allowed in one direction only. Meanwhile, the usage of check valves prevents backflow of the fluid.

Advantages at a Glance:

  • Spherical shell
  • Available as screw-in or caged version
  • Nominal size 1/16 – 1/8 – 1/4 – 3/8 – 1/2 – 3/4
  • Working pressure 10,000 psi
  • BSP or metric thread

The HYTORC-check valves are available with a screw-in or caged design. Even so, both designs can be obtained in two flow directions: with the screw-in direction closed or with free-flow. The spherical cap remains reliably tight in every position, in case of multiple switching cycles and under severe stress.

The HYTORC check valve easily screws into a regular hole (Dimensions screw-in drill). The screw-in check valves are sealed through an edge sealing which is turned to the cage. The edge sealing, together with the drill draft, forms a gap-free chamber for the O-Ring. The gap-free chamber and the O-Ring are repeatable sealing.

The valve is made of a high-strength hardened steel. Moreover, the ball seat is specially treated and the spherical shell is manufactured with a high tensile hardened and polished ball bearing ball. Thus, the design of the check valves is compact and economical which saves space and offers simple installation.

Use the widget tool below to find the right check valve type for your application.

Check Valve Type Selector Widget

Then refer to the drop down menus to find the technical information for your desired check valve model.

Technical Data

Permissible Operating Pressureup to 10,000 psi (700 bar) (lock pressure)
Permissible Temperature–40 to +176 °F (–40º +80°C)
Viscosity5–500 cSt
Installation Positionany
MaterialBody: normal and stainless Steel Gasket: NBR rubber

Screw-In Check Valve

Order No.

Type

G

L

a

n

z x d

o-ring

12 011 102

RVA 2-M

M 6

6

3.4

3.4

4 x 1.2

2.5 x 1

12 011 103

RVA 3-M

M 8×1

6

3.3

4.7

6 x 1.6

4 x 1

12 011 104

RVA 4
(RVA 4-M)

G 1/8
M 10×1

6.7

3.5

6

6 x 1.8

6 x 1

12 011 106

RVA 6
(RVA 6-M)

G 1/4
M 14×1.5

8.2

4.8

8.9

8 x 2.15

9 x 1

12 011 108

RVA 8
(RVA 8-M)

G 3/8
M 18×1.5

10.1

5.6

10.8

8 x 3.2

11 x 1.5

12 011 110

RVA 10
(RVA 10-M)

G 1/2
M 22×1.5

11.6

6.8

14 (14.5)

8 x 3.8

14 x 1.5

12 011 116

RVA 16
(RVA 16-M)

G 3/4
M 27×2

14.2

7.8

18.5

8 x 4.6

18.77 x 1.78

Screw-In Drill

Type

G

K

d [max]

T [min]

U

X [max]

RVA 2-M

M 6

5H11

2

6

4.2

1.8

RVA 3-M

M 8×1

7H11

3.5

5.9

4.1

1.8

RVA 4
(RVA 4-M)

G 1/8
M 10×1

8.8H11 (9H11)

5

6.5

4.3

2.2

RVA 6
(RVA 6-M)

G 1/4
M 14×1.5

11.8H11 (12.5H11)

8

8

5.8

2.2

RVA 8
(RVA 8-M)

G 3/8
M 18×1.5

15.25H11 (16.5H11)

10

9.3

6.7

2.6

RVA 10
(RVA 10-M)

G 1/2
M 22×1.5

19H11 (20.5H11)

12

10.5

8

2.5

RVA 16
(RVA 16-M)

G 3/4
M 27×2

24.5H11 (25H11)

16

13

8.7

4.3

RVA Opening Pressure + Starting Torque

NG

2

3

4

6

8

10

16

Opening Pressure

bar

0.36

0.26

0.17

0.19

0.22

0.18

0.17

Starting Torque

Nm

6

8

12

20

25

40

80

Screw-In Check Valve

Order No.

Type

G

L

a

AF

o-ring

12 011 202

RVB 2-M

M 6

6.3

3.3

3

2.5 x 1

12 011 203

RVB 3-M

M 8×1

6.6

3.6

4

4 x 1

12 011 204

RVB 4
(RVB 4-M)

G 1/8
M 10×1

7.7

4.6

5

6 x 1

12 011 206

RVB 6
(RVB 6-M)

G 1/4
M 14×1.5

10

6.6

7

9 x 1

12 011 208

RVB 8
(RVB 8-M)

G 3/8
M 18×1.5

11.4

7.5

8

11 x 1.5

12 011 210

RVB 10
(RVB 10-M)

G 1/2
M 22×1.5

13.1

8

10

14 x 1.5

12 011 216

RVB 16
(RVB 16-M)

G 3/4
M 27×2

16.9

10.7

12

18.77 x 1.78

Screw-In Drill

Type

G

K

d [max]

T [min]

U

X [max]

RVA 2-M

M 6

5H11

2

6.7

4.2

2.2

RVA 3-M

M 8×1

7H11

3.5

6.5

4.4

2.1

RVA 4
(RVA 4-M)

G 1/8
M 10×1

8.8H11 (9H11)

5

7.5

5.3

2.2

RVA 6
(RVA 6-M)

G 1/4
M 14×1.5

11.8H11 (12.5H11)

8

10

7.6

2.4

RVA 8
(RVA 8-M)

G 3/8
M 18×1.5

15.25H11 (16.5H11)

10

10.9

8.6

2.3

RVA 10
(RVA 10-M)

G 1/2
M 22×1.5

19H11 (20.5H11)

12

12

9.1

2.9

RVA 16
(RVA 16-M)

G 3/4
M 27×2

24.5H11 (25H11)

16

15.5

11.5

4

RVB Opening Pressure and Starting Torque

NG

2

3

4

6

8

10

16

Opening Pressure

bar

0.77

0.47

0.22

0.22

0.2

0.23

0.2

Starting Torque

Nm

6

8

12

20

25

40

80

RVE Screw-In Socket with Elastic Sealing

Order No.

Type

G

L

t

O

AF

12 011 306

RVE 6

G 1/4

40

12

2.5

19

12 011 308

RVE 8

G 3/8

42

12

2.5

22

12 011 310

RVE 10

G 1/2

51

14

3

27

RVF Screw-In Socket with Elastic Sealing

Order No.

Type

G

L

t

O

AF

12 011 406

RVF 6

G 1/4

40

12

2.5

19

12 011 408

RVF 8

G 3/8

42

12

2.5

22

12 011 410

RVF 10

G 1/2

51

14

3

27

RVG Internal Thread on Both Sides

Order No.

Type

G

L

t

AF

12 011 506

RVG 6

G 1/4

45

12

19

12 011 508

RVG 8

G 3/8

48

12

22

12 011 510

RVG 10

G 1/2

58

14

27

RVA, RVE, RVG Flow Rate

CurveQ Max l/min
1=RVA23
2=RVA36
3=RVA4 – RVE4 – RVG410
4=RVA6 – RVE6 – RVG625
5=RVA8 – RVE8 – RVG845
6=RVA10 – RVE10 – RVG1070
7=RVA16 – RVE16 – RVG16100

RVB, RVF Flow Rate

CurveQ Max l/min
8=RVB22
9=RVB34
10=RVB4 – RVF48
11=RVB6 – RVF618
12=RVB8 – RVF830
13=RVB10 – RVF1060
14=RVB16 – RVF1690

Fitting Tools

Order No.Desc.for Typebzxdc maxAF
9 05855 00RMS 2RVA 23.34×124
9 05855 00RMS 3RVA 34.73×1.51.98
9 05855 00RMS 4RVA 463×1.52.410
9 05855 00RMS 6RVA 68.94×22.712
9 05855 00RMS 8RVA 810.84×33.817
9 05855 00RMS 10RVA 1014.54×34.519
9 05855 00RMS 16RVA 1618.64×45.227

Hytorc is a supplier and power unit accessory and valve manufacturer for various applications including construction, mechanical, marine, and industrial.


Related Products

Butterfly Valves

The Hytorc butterfly valve is a component designed to save time for the technician working on the hydraulic system by not having to drain the reservoir. The valve is designed for low pressure hydraulic lines up to 230 psi and can be installed into the pump suction line or mounted directly on to the hydraulic reservoir for example. The maximum pressure differential on either side of the valve should not exceed 58 psi when the valve is closed.

Hydraulic Butterfly Valves Features:

  • Thin profile and SAE flange for easy design into hydraulic circuits
  • Ideal for space limited mobile applications
  • 28% more oil volume than ball valves 
  • Simple maintenance; no reservoir draining 
  • Equipped with a shifter for manual actuation
  • Easy installation for improved efficiency 
  • Designed for low-pressure suction lines only
  • Automatic locking mechanism
  • Optional limit switch
  • Aluminum body for reduced weight
  • Low cost for large pipes
  • NBR seals ensure optimal sealing performance
  • Options: reservoir flange, limit switch, and threaded adapter brushing inserts

Technical Data and Specifications

Over pressure

232 psi (16.0 bar)

Under pressure

10 psi (0.7 bar)

Diff pressure when shut valve is closed

58 psi (4.0 bar)

Temperature range

-4ºF to 176ºF (-20ºC to 80ºC)

Material
(Cage and Shifter)

Aluminum

Material
(Sealings)

Nitrile Rubber (NBR) (Perbunan)

Material
(Other Parts)

Galvanized Steel

Comparing Size: Butterfly Valve versus Ball Valve on 4″ Pipe

Butterfly versus Ball Valve

For a 4″ pipe, butterfly valves are nearly 77% shorter and 71% lighter than a ball valve of the same diameter.

Ultra-compact profile to minimize space requirement:

In applications where fitting ball valves into the design poses a challenge, butterfly valves provide an effective solution. These valves are significantly shorter and lighter than their counterparts, facilitating easier handling and installation. The advantages of this design become increasingly evident as the nominal diameter rises. This is particularly beneficial in mobile hydraulics where space is a premium. 

Convenient, simplified maintenance:

Thanks to internal clamping bolts, the valve is tightly secured to the reservoir even when even when disconnecting pipes or flexible connectors. This design enables maintenance without draining the reservoir. 

Easy installation:

Shut off valves can be fitted between flanges due to the lateral recesses. Alternatively, heavy suction pipes can be held with additional screws.

No loss of oil volume:

The valve’s inner diameter is larger than the pipe, enabling full flow capacity without compromising on oil volume. This feature is crucial for maintaining efficient and precise control.

Automatic locking mechanism:

The self-engaging lock bar provides a secure and stable connection. The lock bar automatically engages in all switch positions; fully open, closed, or at an intermediate position, and ensures arresting of the valve’s position even without a shift lever.

Limit switch for preventative measures:

Prevent damage to your pump by making sure the valve is open prior to turning on the pump.

Ordering Code

AB 16 S [NG] – T H B E

The example for a shut off valve with a nominal width of 80mm, tank welded flange, shifter and limit switch is: AB 16 S 80 – THE

HYTORC product designation for basic equipment, see catalog page 4.

Nominal diameter of the butterfly valve

Additional description

T

Tank welded flange

H

Shifter

B

Tapped bushings

E

Limit switch

Hytorc is a supplier and power unit accessory and valve manufacturer for various applications including construction, mechanical, marine, and industrial.


Related Products

Hydraulic Rubber Compensators

The HYTORC Rubber Compensator is a product that qualifies as one of the best kept secrets of power unit accessories. The compensators are flexible connectors with SAE or DIN flanges that correct pipe alignment problems. They also provide a benefit with damping of vibrations, noises and movements in axial and transverse direction.

The HYTORC Compensator is constructed of an inner liner of a reinforced high strength nitrile rubber (Perbunan). The outer and inside layers are smooth and have an aerodynamic design that eliminates cavitation. Both ends have a vulcanized sealing surface, eliminating the need of additional seals. The maximum operating pressure is 116 psi (6 bar) from -4 °F to +176 °F (-20ºC to 80ºC).

Technical & Material Data

Max. operating pressure

87 psi (6 bar)

Max. peak pressure

116 psi (8 bar)

Bursting pressure

174 psi (12 bar)

Under pressure

10.2 psi (0.7 bar)

Temperature range

-4ºF to 176ºF (-20ºC to 80ºC)

Material
(Flange)

Aluminum Alloy; Galvanized Steel; Malleable Cast Iron, Galvanized

Material
(Rubber Part)

Nitrile Rubber (NBR) (Perbunan)

Range of applications

All types of mineral oil products, crude oil, lubricants, coolants, grease, cold water, warm water up to 140ºF (60ºC), water-oil-emulsion, fuels with up to 30% aromatics content

Ordering Code

K 16 S D – 80

The above example shows a compensator of a nominal width of 80mm with 1 SAE flange and 1 DIN flange.

HYTORC product designation

Form of execution, flange 1

S

Aluminum Alloy

ST

Galvanized Steel (SAE Flange)

D

Galvanized Steel (DIN Flange)

R

Malleable Cast Iron, Galvanized

Form of execution, flange 2

S

Aluminum Alloy

ST

Galvanized Steel (SAE Flange)

D

Galvanized Steel (DIN Flange)

R

Malleable Cast Iron, Galvanized

Nominal size


Hytorc is a supplier and power unit accessory and valve manufacturer for various applications including construction, mechanical, marine, and industrial.


Related Products

Hydraulic Hoses – Hose Fittings

Thermoplastic hose fittings are offered by ZEC in galvanized steel and stainless steel. The fittings can be used at high pressure in the oil-hydraulics, lubrication and high temperature sectors, as well as for gasses, solvents and paints, and chemical products.

Product Features:

  • Reduced weight and size thanks to the use of raw materials of improved toughness and low specific weight
  • Excellent resistance to fatigue stress, alternating flexing, and vibrations
  • Due to the low surface roughness of approximately 0.6 microns, Zec’s thermoplastic hoses achieve minimal head loss and increased flow rates
  • Extremely long lifespan thanks to the exceptional anti-aging qualities of the techno polymers used

ZEC is a supplier and thermoplastic tubing and hoses manufacturer for various applications including construction, mechanical, technological, and industrial.


Related Products

Hydraulic Hoses – Medium, High and Very High Pressure Thermoplastic Hoses

Medium, high and very high pressure flexible thermoplastic hoses and PTFE from ZEC can be used for applications in the pneumatics and oil-hydraulics fields and in lubrication, as well as for solvents and paints, gasses, chemical products and high temperature. They meet the main international SAE, ISO and EN regulations.

Product Features:

  • Reduced weight and size thanks to the use of raw materials of improved toughness and low specific weight
  • Excellent resistance to fatigue stress, alternating flexing, and vibrations
  • Due to the low surface roughness of approximately 0.6 microns, Zec’s thermoplastic hoses achieve minimal head loss and increased flow rates
  • Extremely long lifespan thanks to the exceptional anti-aging qualities of the techno polymers used

ZEC is a supplier and thermoplastic tubing and hoses manufacturer for various applications including construction, mechanical, technological, and industrial.


Related Products

Heat Exchangers — Closed Loop Cooler

The Universal Hydraulik TFS/A  series is a compact partial-flow cooling unit. It was developed to improve the availability and reliability of hydraulic systems. Due to its combination of a motor pump unit and an oil-air cooler in one device, the TFS/A is an autonomous unit, which can be operated independently of the main system. In this manner continuous cooling is ensured.

Product Features

  • Compact design
  • Nearly noiseless operation
  • Ease of maintenance, since the number of working parts has been consequently reduced
  • Equipped with multi range motors as standard equipment
  • Any arbitrary mounting position is possible

Options:

  • Test pressure 580 psi (40 bar)
  • Filter mat
  • Ceiling-, wall-, or floor-mounting position
  • Thermo-bypass valve
  • Thermal Switch
  • Stainless Steel
  • Thermostat

Product Advantages:

  • Extension of the service life of the hydraulic components
  • Enhancement of the application reliability
  • Improvement of the positioning accuracy
  • Uncomplicated retrofitting on existing systems is possible

Universal Hydraulik is a supplier and heat exchanger manufacturer for various applications including construction, mechanical, marine, and industrial.


Related Products