The MP-F Series is a hydraulic pressure intensifier designed for flange-on mounting.
Key Features of the MP-F:
Flange-on intensifier, reciprocating type for uninterrupted flow during pressure build-up
Technical Data:
Inlet Flow: up to 4 gpm (15 lpm)
Supply pressure: 2,900 psi (200 bar)
End pressure rating: 290 – 10,150 psi (20 – 700 bar). The end pressure is dependent on the ratio and is always proportional with the supplied pressure.
Multiple intensification ratios
Integrated high-pressure valves including a pilot-operated check valve: This allows the high-pressure side to be evacuated back to tank through the intensifier.
Weight: 3.1 lbs (1.4 kg)
Intensification Ratio Chart:
Ratio
Min. Inlet Flow
Max. Inlet flow
Outlet Flow Q1
Outlet Flow Q2
Min. Inlet Pressure
Max. Supply Pressure
Max. Output Pressure
(i)
(GPM / LPM)
(GPM / LPM)
(GPM / LPM)
(GPM / LPM)
(psi / bar)
(psi / bar)
(psi / bar)
2
0.5 / 2
2.1 / 8
0.21 / 0.8
0.08 / 0.2
218 / 15
2,900 / 200
5,800 / 400
3.4
0.5 / 2
4 / 15
0.58 / 2.2
0.13 / 0.5
218 / 15
2,900 / 200
9,860 / 680
4
0.5 / 2
3.7 / 14
0.47 / 1.8
0.1 / 0.4
218 / 15
2,538 / 175
10,150 / 700
5
0.5 / 2
3.7 / 14
0.37 / 1.4
0.08 / 0.3
218 / 15
2,030 / 140
10,150 / 700
7. 0
0.5 / 2
3.4 / 13
0.29 / 1.1
0.05 / 0.2
218 / 15
1,450 / 100
10,150 / 700
ScanWill is a supplier and pressure intensifier manufacturer for various applications including construction, mechanical, marine, and industrial.
The MP-T Series is an in-line pressure intensifier designed to be positioned in a low-pressure hydraulic system and will provide higher pressure exactly where needed (max. 11,600 psi / 800 bar). Having all the required high-pressure valves incorporated, the need for additional high-pressure components is minimized ensuring a cost-effective system. Control of the high-pressure side is achieved by valves on the low-pressure side through the intensifier which adds to safety. The intensifiers are offered with 7 different intensification ratios as standard with additional ratios on request to meet most intensification requirements. The compact design ensures easy installation in new as well as existing hydraulic circuits.
Key Features of the MP-T:
All round, in-line pressure intensifier, reciprocating type for continuous flow
Most common model in the MP-Series
MP-T Configurations:
Rotating Applications (MP-T-R): The MP-T series of hydraulic pressure intensifiers is ideal for making specials, to meet the market demands. The MP-T-R pressure intensifier is based on the MP-T series, but modified to be inserted in a rotating application, where it rotates at 1,500 rpm, while intensifying a supplied pressure of 435 – 3,000 psi (30 – 210 bar).
Small Power Pack Applications (MP-T-XP): The MP-T-XP Series hydraulic pressure intensifier is based on the MP-T and is identical to it, except that the MP-T-XP adds a dedicated radial G1/4” port for returning the flow from the high-pressure side to tank. This ensures the oil from the high-pressure side is returned for filtering and cooled before entering the intensifier circuit again. This is used frequently in small power packs and provides for more clean and cool oil flow through the intensifier and the connected tools by allowing the oil to circulate through the tank.
Technical Data:
Inlet Flow: 4 gpm (15 lpm)
Supply pressure: up to 2,900 psi (200 bar)
End pressure rating: 290 – 11,600 psi (20 – 800 bar). The end pressure is dependent on the ratio and is always proportional with the supplied pressure.
8 intensification ratios
High pressure valves integrated
Optional built in POV valve
Weight: 2.86 lbs (1.3 kg)
Ordering Code Example:
First decide whether the pilot operated check valve, POV, is required, then decide the intensification ratio (i), and finally decide the connections (BSPP or UNF).
Example: MP-T with POV, intensification 5.0 and BSPP connections: MP-T-S-P-5.0-G
Intensification Ratio Chart (MP-T):
Ratio
Min. Inlet Flow
Max. Inlet Flow
Outlet Flow Q1
Outlet Flow Q2
Min. Supply Pressure
Max. Supply Pressure
Max. Output Pressure
(i)
(GPM / LPM)
(GPM / LPM)
(GPM / LPM)
(GPM / LPM)
(PSI / BAR)
(PSI / BAR)
(PSI / BAR)
1.5
0.5 / 2
2.1 / 8
0.21 / 0.8
0.08 / 0.3
218 / 15
2,900 / 200
4,350 / 300
2
0.5 / 2
2.1 / 8
0.21 / 0.8
0.08 / 0.3
218 / 15
2,900 / 200
5,800 / 400
3.4
0.5 / 2
4 / 15
0.58 / 2.2
0.13 / 0.5
218 / 15
2,900 / 200
9,860 / 680
4
0.5 / 2
3.7 / 14
0.47 / 1.8
0.1 / 0.4
218 / 15
2,900 / 200
11,600 / 800
5
0.5 / 2
3.7 / 14
0.37 / 1.4
0.08 / 0.3
218 / 15
2,320 / 160
11,600 / 800
7. 0
0.5 / 2
3.4 / 13
0.29 / 1.1
0.05 / 0.2
218 / 15
1,653 / 114
11,600 / 800
9
0.5 / 2
3.4 / 13
0.19 / 0.7
0.03 / 0.1
218 / 15
1,290 / 89
11,600 / 800
ScanWill is a supplier and pressure intensifier manufacturer for various applications including construction, mechanical, marine, and industrial.
HyRAV® – more powerful, compact, safer and tailored perfectly to your demands The hydraulic valve actuators HyRAV of Eckart, form a full series of double-acting actuators or spring return actuators according to the principle of helical gears. The compact and concentric design of the valve has proven to be excellent in practice and provides the customer with space savings as well as reliability. Moreover, the HyRAV series can be applied in the most severe conditions, i.e. from high vibrations to severe environmental locations, and further, provides a powerful, safe solution for automation of valves. Additionally, the series is easily adapted to all types of valves, what is a result of the generous design of the hollow shaft and adaptable flange types.
Advantages at a Glance:
12 drive sizes with torques up to 250,000 Nm at 210 bar
Small dimensions, slim and compact style
Smallest footprint to torque ratio
By concentric design are no radial forces transmitted to the valve
Optimum cushioning protects the valve and actuator
Easy installation and adjustment to each valve
Maintenance free, no lubrication required
Suitable for on/off, control and failsafe operation
High repeat accuracy and very simple control of the flow rates
Extremely trip possible (eg. 90° in 0.2 sec.)
Robust against extreme environmental conditions
Durable against vibrations
Technical Data (Standard – Others on Request)
Valve Actuator Type
7956_b33f07-21>
Helical gear – double acting or single acting (spring return)
7956_cbe338-25>
Max. Allowable Operating Pressure
7956_9500af-62>
210 bar / 3,000 psi
7956_8dbe37-43>
Min. Operating Pressure Required
7956_1ef00d-05>
5 to 10 bar / 10 to 145 psi
7956_d623df-db>
Angle of Rotation
7956_a10400-d3>
Quarter-turn / 0-90º, 120º, or 180º +
7956_23cf9f-b6>
Position of Accuracy
7956_a37a41-12>
< 0.5º of full scale
7956_d42c6b-fb>
Medium
7956_7dded9-ac>
Standard hydraulic oil: mineral oil of group
7956_b65b0b-c4>
Ambient Temperature
7956_44a30b-40>
-25 to 70ºC / -13 to 158ºF
7956_c287a9-98>
Protection Class
7956_5964eb-00>
IP68
7956_d2d327-1e>
Valve Attachment Flange
7956_1162cc-1b>
EN ISO 5211
7956_5d31ed-1c>
Double Acting Lifetime
7956_1bba7e-cf>
>100,000 operations
7956_447bde-23>
Single Acting Lifetime (Fail-Safe)
7956_bcac00-4e>
Dependent on the desired spring package
7956_207e84-83>
Duty Rating
7956_39e964-0f>
S1 – 100%
7956_ae3329-02>
Operating Time Range
7956_d1e02c-0e>
0.5 sec. to 200 sec.
7956_dba7d0-0d>
Max. Speed Fail-Safe
7956_9a12e1-ee>
As fast as 0.1 seconds (Dependent on the valve actuator size)
7956_c2f42c-cb>
Certificates/Approvals
7956_2f08ad-75>
ATEX, SIL2/3, further in processing/planning, and as required
7956_ea51f3-5a>
Materials, Standard
7956_7f988f-4f>
Steel, GGG
7956_4e97c0-74>
Seal Material, Standard
7956_169112-83>
PU / NBR
7956_aa745a-72>
Applications
Industries
7956_c23116-e4>
Applications
7956_8b3792-4b>
Power
7956_f8dda3-37>
Power plants (coal, gas, oil, nuclear) Hydro electric power plants Geothermal power plants Solar thermal power plants Biogas power plants
7956_82f8ff-3c>
Oil & Gas
7956_47d7e8-02>
Exploration, offshore Refineries Pipelines Tank farms
7956_8e8b99-e2>
Water
7956_98b31b-a5>
Steel hydraulics construction Water treatment plants Sewage treatment plants Drinking water disruption
7956_4c0aa9-3b>
Industrial & Special Solutions
7956_bd76bd-8c>
Shipbuilding & submarines Chemical / pharmaceutical industry Food industry Air conditioning Steel mills
7956_af614c-cb>
Eckart is a supplier and valve rotary actuator manufacturer for various applications including construction, mechanical, marine, and industrial.
The IC Series can be used as a drop-in replacement to Helac’s rotary actuators. This series offers a cost-effective solution with faster lead times (22-26 weeks) or 10-14 weeks with optional expedited shipping. Some units readily in stock.
The IC20 series rotary actuator has a max drive torque of 4,420 – 37,170 in-lbs at 3,045 psi. Foot mount to single or double flange, cantilever or straddle mount
The E1 rotary actuator is Eckart’s entry-level actuator and is the successor to the popular SM1 series. The E1 works well with low-pressure hydraulic systems with typical pressure ratings of 580 psi (40 bar) – 1,450 psi (100 bar). The E1 rotary actuator functions according to the “helical gear” principle and, due to its compact design, only requires a minimum amount of space while delivering high performance and flexibility.
The E1 rotary actuator is Eckart’s entry-level actuator and is the successor to the popular SM1 series. The E1 works well with low-pressure hydraulic systems with typical pressure ratings of 580 psi (40 bar) – 1,450 psi (100 bar). The E1 rotary actuator functions according to the “helical gear” principle and, due to its compact design, only requires a minimum amount of space while delivering high performance and flexibility.
Technical Data
Angle of Rotation
7948_49fc91-a5>
standard 90º/180º/270º/360º and any intermediate angle, even above 360º
7948_e8e933-a2>
Medium
7948_a93a7f-88>
recommended: mineral oil of group HLP/DIN 51524, page 2 and VDMA page 24318; others on request
7948_ad8f28-6a>
Min. Operating Pressure Required
7948_e57be1-c2>
72.5 to 145 psi (5 to 10 bar)
7948_8b7765-63>
Max. Allowable Operating Pressure
7948_24b771-0e>
1,450 psi (100 bar) higher on request
7948_72965c-4d>
Installation Position
7948_bae315-ae>
as required, provided that adequate air bleeding is provided
7948_bf8002-ef>
Temperature Range
7948_617a1a-23>
-13ºF to 158ºF (-25ºC to 70ºC) higher or lower on request
Max. Admissible Rotation Time per 90º (without load) [s]
7948_f67d99-aa>
0.13
7948_4ee5df-61>
0.18
7948_0b068c-e7>
0.24
7948_4395ba-1b>
0.26
7948_26445b-46>
0.43
7948_d52c2d-06>
0.55
7948_1aab93-5e>
Weight ca.* 90º lbs | [kg]
7948_b20391-6f>
8.82 [4.0]
7948_1c7b37-4e>
14.33 [6.5]
7948_7c63f0-ad>
22.05 [10.0]
7948_391ef9-e4>
30.20 [13.7]
7948_120c8f-20>
52.47 [23.8]
7948_9ee962-c9>
85.98 [39.0]
7948_3da1c1-b8>
Weight ca.* 180º lbs | [kg]
7948_0b6367-00>
10.14 [4.6]
7948_3c6ff8-9d>
16.53 [7.5]
7948_d14c50-44>
26.01 [11.8]
7948_9bb7b0-df>
36.16 [16.4]
7948_ee7784-61>
63.93 [29.0]
7948_fd00d0-cc>
105.82 [48.0]
7948_5c1a22-98>
Weight ca.* 270º lbs | [kg]
7948_200998-32>
11.46 [5.2]
7948_7f6f96-00>
18.74 [8.5]
7948_fa0fd2-74>
25.98 [13.6]
7948_e51308-4d>
42.11 [19.1]
7948_217fe1-cd>
75.40 [34.2]
7948_b3b9dd-d2>
125.66 [57.0]
7948_e5b1db-76>
Weight ca.* 360º lbs | [kg]
7948_b49d7c-bd>
12.79 [5.8]
7948_3acb5d-2a>
20.94 [9.5]
7948_aab021-7a>
33.95 [15.4]
7948_24b645-a7>
48.06 [21.8]
7948_b066d5-33>
86.86 [39.4]
7948_f725ab-2b>
145.41 [66.0]
7948_ed236f-f7>
Max. Radial Load FR lbf | [KN]
7948_c4f05f-9e>
132 [0.589]
7948_d02976-a0>
418 [1.864]
7948_82eed9-0a>
771 [3.434]
7948_9925c4-90>
1652 [7.358]
7948_7127d2-3b>
1983 [8.829]
7948_875cf1-29>
2644 [11.772]
7948_9d05fe-b7>
Max. Axial Load FAE lbf | [KN]
7948_40eb75-9b>
330 [1.472]
7948_5f600a-37>
550 [2.453]
7948_bbb8db-d1>
1101 [4.905]
7948_078ee4-9e>
1983 [8.829]
7948_2e67d7-14>
2644 [11.772]
7948_471648-ca>
3966 [17.658]
7948_a264e9-d0>
Max. Axial Load FAA lbf | [KN]
7948_cc0417-b2>
55 [0.245]
7948_4de6f8-0e>
88 [0.392]
7948_400bc5-ca>
132 [0.589]
7948_2ee53a-d7>
170 [0.758]
7948_5a5183-bb>
250 [1.117]
7948_df826b-6e>
330 [1.472]
7948_cf5b26-68>
* Female construction is about 7% lighter
Ordering Code
E1 . 80 – 270º / SZ / Z1 / … / SO
1,450 psi (100 bar) series
Size (Piston-Ø)
Rotation (Standard) – 90º, 180º, 270º, 360º Other rotations available on request.
Options – Omit for standard
Z1
7948_41da45-2f>
end cushioning
7948_e9b48a-39>
Z2
7948_dafb06-75>
±5º adjustable end stop
7948_7f4230-7c>
Z4
7948_0eabc1-8c>
long-range adjustable end stop
7948_4c2e8a-ae>
Z5
7948_a2c35e-af>
cam
7948_b1a340-83>
Z6
7948_434295-93>
controls witch (ind.)
7948_5c1708-f1>
FL
7948_7f0336-50>
flange
7948_044506-16>
HW
7948_74e03e-b1>
hollow shaft
7948_52a123-1a>
SM1
7948_394f12-83>
replaceable SM1
7948_8ba3e8-bb>
SZ
7948_1a5dfe-77>
locating pin
7948_8cdcc0-dc>
ZN
7948_330c11-e2>
gear hub DIN 5480
7948_36c072-53>
ZW
7948_541a41-c5>
gear shaft DIN 5480
7948_5f3785-c0>
Non-Standard Options – Omit for standard (Consult factory)
Helical Spline Hydraulic Rotary Actuators:
Our rotary actuators are the helical spline design. This means, a piston and a helix, or sliding spline, work together to convert the linear motion of the piston into rotational motion. Composed of two moving parts and some form of housing, the sliding helical splined gear concept within the actuator is used in many applications where a rotary movement is required. Helical Spline Actuators function when the piston is axially displaced using hydraulic pressure causing simultaneous rotation of the piston. Standard amounts of rotation are 90°, 180°, and 360°; but are available generally up to 720° or more. Additional rotation is created by making the spline gears longer while maintaining the same diameter. The primary benefit to this type of product compared to alternative designs such as linkages using hydraulic cylinders (linear actuators) is its compact design.
Hydraulic Rotary-Linear Actuator Standard Features:
The Eckart E3 is a hydraulic rotary actuator that has been especially designed for mobile applications; however, it is not limited to such applications. This rotary actuator functions according to the “helical gear” principle and, due to its compact design, only requires a minimum amount of space.
The Eckart E3 is identical in form to the products of its competitors, but has unique selling points which can offer considerable advantages: firstly, there is virtually no backlash; secondly, there is no play in the 4-point roller bearing; and thirdly, no compact seals which can be subjected to stress on both sides are used. Consequently, there is no more wobbling, such as on the work platform, when a lateral movement is made.
Our rotary actuators are the helical spline design. This means, a piston and a helix, or sliding spline, work together to convert the linear motion of the piston into rotational motion. Composed of two moving parts and some form of housing, the sliding helical splined gear concept within the actuator is used in many applications where a rotary movement is required. Helical Spline Actuators function when the piston is axially displaced using hydraulic pressure causing simultaneous rotation of the piston. Standard amounts of rotation are 90°, 180°, and 360°; but are available generally up to 720° or more. Additional rotation is created by making the spline gears longer while maintaining the same diameter. The primary benefit to this type of product compared to alternative designs such as linkages using hydraulic cylinders (linear actuators) is its compact design.
Hydraulic Rotary Actuator Standard Features:
Torque output up to 31,800 in-lb (3,600 Nm)
Pressure rating at 3,000 psi (210 bar)
Standard rotation: 180°/360°
Wear resistant slide surfaces
4-Point Bearing
Through-hole (i.e. for cable pass-through)
Hydraulic Rotary Actuator Optional Features:
Integrated valve block
Custom configurations available
Eckart is a supplier and rotary actuator manufacturer for various applications including construction, mechanical, marine, and industrial.
The Eckart SM4 rotary actuator is a heavy-duty and highly-customizable rotary actuator designed for the toughest and most-demanding applications.
Because of its torque, angle of rotation, pressure range, positioning accuracy, stability of position, type of attachment, and its dimensions, the Eckart SM4 rotary actuator can be used in a wide range of applications. Not only is the SM4 a compact and robust unit, but it is also wear-resistant and efficient. The SM4 can be configured with an industry-leading fine and controllable end cushioning curve. Additionally, the SM4 unit can be driven via “black and white” or with proportional, control, and servo valves. For the purpose of subsequent driving, the piston end-positions at the linear cylinder and at the rotary actuator can be scanned via electronic end-position acknowledgement mechanisms. Ultimately, with the SM4, you have a high-performing product that is both robust and compact, allowing for optimal adaptation depending on your specific requirements.
Hydraulic Rotary Actuator Standard Features:
Torque output to 750,000 in-lb (85,000 Nm)
Pressure rating at 3,625 psi (250 bar)
Standard rotation: 90°/180°/270°/360°
Externally adjustable end stop ± 5°
Wear resistant moving parts
Four-point contact bearing to withstand extreme radial and axial loads
Adjustable home position
Tight backlash of 20 angular minutes
Hydraulic Rotary Actuator Optional Features:
End cushioning including sophisticated damping curves
Tighter backlash as low as 5 angular minutes
Position indication through encoders or proximity switches
Drive shaft configurations, such as spline shaft, tooth hub, hollow shaft, key shaft, etc.
SM4 Configurations
The SM4 rotary actuator can be customized to your exact application with options like single or dual-end drive shafts, rotation past 360°, reversed turning direction, corrosion-resistant materials and protection suitable for sea or saltwater environments.
Refer to the charts below to configure drive shaft, mounting, valve plate, bottom configuration, and accessories.
Drive Shaft
7941_a99d51-08>
Reference
7941_ad4c61-0e>
Shaft, smooth
7941_83dc6d-29>
7941_372315-5b>
Shaft, with keys
7941_f6cc23-4c>
7941_fcacef-19>
Splined shaft
7941_31585f-04>
7941_143309-77>
Gear shaft
7941_6795a9-9a>
7941_39e2c5-d5>
Shaft with polygon (conical)
7941_99b17c-01>
7941_dde0f1-1d>
Hollow shaft with keyways
7941_9f2c9d-49>
7941_c85113-de>
Hollow shaft with gear hub or with multiple- splined hub
7941_9c4a7a-29>
7941_fd8e52-50>
Hollow shaft with square end
7941_efbba5-16>
7941_f4ec8e-ae>
Flanged shaft (E3 ONLY)
7941_59b1d2-63>
7941_905a7b-88>
Foot Type
7941_25dc8c-b5>
Reference
7941_7fff60-96>
With foot
7941_bd7461-f2>
7941_8d96b9-61>
Flange-flattened
7941_c141ca-8f>
7941_544481-b4>
Flange with fixing grooves
7941_99c10d-25>
7941_a61ceb-5f>
Flange according to DIN ISO 5211
7941_bb40ea-de>
7941_11e4d6-ae>
Valve Plate Type
7941_7726c0-be>
Reference
7941_d0e074-e3>
Valve (1) and valve plate (2)
7941_63d724-f5>
7941_2413a8-48>
Stop valve plate (1), cushioning plate – all other types of thread possible (2), standard connection bores – all other types of thread possible (3)
standard 90º/180º/270º/360º and any intermediate angle, even above 360º
7941_6b6a92-d0>
Medium
7941_4b817e-e0>
recommended: mineral oil of group HLP/DIN 51524, page 2 and VDMA page 24318; others on request
7941_0efe61-68>
Min. Operating Pressure Required
7941_aa142b-f1>
72.5 to 145 psi (5 to 10 bar)
7941_6a4ff3-38>
Max. Allowable Operating Pressure
7941_ece964-8f>
3,625 psi (250 bar) / higher on request
7941_f4440d-7e>
Installation Position
7941_f84eae-ad>
as required, provided that adequate air bleeding is provided
7941_46b8e6-af>
Temperature Range
7941_698aa1-43>
-13ºF to 158ºF (-25ºC to 70ºC) / higher or lower on request
7941_0478c5-dc>
Size (piston-Ø)
7941_e7ce07-d7>
40
7941_e136dc-db>
50
7941_d72a7e-08>
63
7941_612101-a2>
80
7941_b7088c-15>
100
7941_78bc45-12>
125
7941_997068-cc>
140
7941_169396-94>
Max Torque lbf-in | [Nm]
7941_7c41a5-33>
1593 [180]
7941_7fcf05-3a>
3319 [375]
7941_146ebb-57>
6505 [735]
7941_f1c401-ab>
11505 [1300]
7941_c0c8c6-03>
23896 [2700]
7941_91cd77-84>
47792 [5400]
7941_89bed6-42>
74346 [8400]
7941_acc18b-49>
Spec Torque lbf-in/psi | [Nm/bar]
7941_f5655f-05>
0.44 [0.72]
7941_00845d-19>
0.92 [1.50]
7941_d374ec-55>
1.79 [2.94]
7941_90b5a5-58>
3.17 [5.2]
7941_e209d4-bf>
6.59 [10.8]
7941_b3eb24-18>
13.18 [21.6]
7941_56e98e-6a>
20.48 [33.6]
7941_29d243-a4>
Absorption Volume in^3/1º| [cm^3/1º]
7941_1e9691-b2>
0.010 [0.170]
7941_1e84b3-d2>
0.021 [0.352]
7941_d332b3-14>
0.041 [0.669]
7941_3d676e-ec>
0.160 [2.624]
7941_1e822e-a0>
0.314 [5.154]
7941_1880d6-76>
0.477 [7.819]
7941_557e8c-b0>
0.723 [11.846]
7941_f512a2-da>
Max. Admissible Rotation Time Per 90º (without load) [s]
7941_829008-1d>
0.13
7941_3a6101-e1>
0.18
7941_49c7e5-1e>
0.24
7941_09f6db-cc>
0.26
7941_8eb6f9-a6>
0.43
7941_752781-c1>
0.55
7941_51243a-20>
0.63
7941_5931d5-ea>
Weight ca. 90º lbs | [kg]
7941_80ddd8-cb>
12.13 [5.5]
7941_88c0d4-b0>
19.40 [8.8]
7941_6a9a49-d7>
25.35 [11.5]
7941_638936-04>
46.30 [21.0]
7941_6e5b76-70>
81 [37]
7941_b4dc7c-30>
143 [65]
7941_41497b-df>
202 [92]
7941_b34614-1a>
Weight ca. 180º lbs | [kg]
7941_d4da36-00>
13.23 [6.0]
7941_0b50db-0d>
21.16 [9.6]
7941_3f3c51-05>
28.66 [13.0]
7941_1ae883-4d>
50.71 [23.0]
7941_1060d1-81>
92 [42]
7941_76ae26-27>
163 [74]
7941_9024e4-13>
233 [106]
7941_7304db-ae>
Weight ca. 270º lbs | [kg]
7941_0e57e0-98>
14.33 [6.5]
7941_a6109d-f3>
22.05 [10.0]
7941_b55622-b0>
30.86 [14.0]
7941_41e803-94>
56.22 [25.5]
7941_b9e754-a6>
103 [47]
7941_706391-55>
185 [84]
7941_2911bf-05>
264 [120]
7941_089aa1-2e>
Weight ca. 360º lbs | [kg]
7941_3f5388-0f>
15.43 [7.0]
7941_ae4caa-a9>
24.47 [11.1]
7941_7b24bd-ed>
34.17 [15.5]
7941_2f2db7-01>
60.62 [27.5]
7941_f8b855-c4>
114 [52]
7941_e3de12-56>
211 [96]
7941_3fd230-b0>
295 [134]
7941_cd4488-c7>
Max. radial load FR lbf | [KN]
7941_8830c4-bb>
3250.0 [1.45]
7941_beed90-31>
696.9 [3.10]
7941_ede7a3-ab>
1079.0 [4.80]
7941_d85b9a-be>
2203.1 [9.80]
7941_07f3a8-fb>
3821.7 [17.00]
7941_7fc84e-93>
5745.1 [25.60]
7941_6b148f-3a>
7193.9 [32.00]
7941_39a350-fa>
Max. radial load FAE lbf | [KN]
7941_e7e1d6-6d>
1353.4 [6.02]
7941_5f4909-ac>
2839.5 [12.64]
7941_2be863-58>
3299.3 [14.55]
7941_a9a719-64>
5472.3 [24.35]
7941_29a887-e1>
8829.9 [39.27]
7941_2290fe-bf>
13785.8 [61.35]
7941_23a5fc-d9>
20564.0 [91.50]
7941_741090-f5>
Max. radial load FAA lbf | [KN]
7941_e20aec-89>
224.8 [1.00]
7941_71d7e4-7e>
472.1 [2.10]
7941_a00232-a8>
854.3 [3.8]
7941_3f36b2-16>
1111.2 [4.95]
7941_d0e56b-79>
1281.4 [5.70]
7941_a43cd6-99>
1550.2 [6.90]
7941_0256ae-73>
2023.3 [9.00]
7941_0db4d7-98>
Size (Piston-Ø)
7941_a98552-d7>
160
7941_84f614-b4>
180
7941_f1c8d9-b8>
200
7941_821f62-3c>
225
7941_965534-39>
250
7941_65e79d-14>
300
7941_beea13-6d>
Max Torque lbf-in | [Nm]
7941_093b25-1c>
113290 [12800]
7941_0f0048-e1>
173475 [19600]
7941_875667-48>
230120 [26000]
7941_06f11d-be>
303490 [34300]
7941_aff47c-64>
424836 [48000]
7941_96be15-9f>
752316 [85000]
7941_9fa108-c3>
Spec Torque lbf-in/psi | [Nm/bar]
7941_cee62c-4c>
31.25 [51.2]
7941_5ab4d9-c2>
47.83 [78.4]
7941_4a16ec-64>
63.59 [104.2]
7941_a1b530-67>
83.66 [137.2]
7941_9a5ffd-02>
117.17 [192.0]
7941_de7976-bd>
207.48 [340.0]
7941_444c9f-18>
Absorption Volume in^3/1º| [cm^3/1º]
7941_4f07c9-c3>
0.723 [11.846]
7941_39f757-08>
1.058 [17.342]
7941_fea4a2-3b>
1.466 [24.014]
7941_0899d6-08>
1.961 [32.162]
7941_f918c2-21>
2.731 [44.767]
7941_d7ab58-60>
4.821 [79.028]
7941_80356d-1c>
Max. Admissible Rotation Time Per 90º (without load) [s]
7941_eca347-df>
0.73
7941_b8bfd4-ae>
1.00
7941_b21c57-e3>
1.24
7941_286059-de>
1.50
7941_01f0fe-f6>
1.78
7941_6a6a3d-da>
2.10
7941_332dbd-f7>
Weight ca. 90º lbs | [kg]
7941_03fa5b-f9>
315 [143]
7941_5ee40e-7e>
434 [197]
7941_8c6092-11>
539 [245]
7941_bd3a36-26>
753 [342]
7941_8f77dd-35>
1190 [540]
7941_f36e70-17>
2151 [976]
7941_ff426a-b0>
Weight ca. 180º lbs | [kg]
7941_0f9869-aa>
363 [165]
7941_49aa89-f0>
496 [225]
7941_7f6df5-28>
630 [286]
7941_7b48ff-5f>
868 [394]
7941_0e1f6c-8d>
1399 [635]
7941_c61acf-6c>
2503 [1136]
7941_031917-43>
Weight ca. 270º lbs | [kg]
7941_ad7677-95>
412 [187]
7941_554d7b-8d>
588 [267]
7941_6ac891-02>
720 [327]
7941_99bec0-d6>
983 [446]
7941_ebcffe-6a>
1567 [711]
7941_be5c19-5d>
2858 [1296]
7941_001a03-11>
Weight ca. 360º lbs | [kg]
7941_53b38c-bf>
458 [208]
7941_73b89f-c3>
665 [302]
7941_f1b837-dc>
811 [368]
7941_d9fb9a-05>
1097 [498]
7941_81de08-a2>
1757 [797]
7941_537d2c-97>
3408 [1546]
7941_9439b1-fc>
Max. radial load FR lbf | [KN]
7941_a4d463-90>
9350.7 [41.60]
7941_e9e164-8d>
11915.9 [53.00]
7941_27fb00-a7>
14002.7 [62.30]
7941_83138f-e9>
14634.3 [65.10]
7941_c5461b-d5>
15392.4 [68.50]
7941_223ff8-cf>
19604.6 [87.20]
7941_45eed0-4a>
Max. radial load FAE lbf | [KN]
7941_f75fd0-36>
28255.1 [125.65]
7941_38f672-e1>
34914.5 [155.25]
7941_dacb4a-7a>
41922.2 [186.50]
7941_679c0d-ec>
42595.6 [189.40]
7941_cba34b-66>
44539.7 [198.10]
7941_5a9964-c1>
57599.2 [256.25]
7941_4787c3-7b>
Max. radial load FAA lbf | [KN]
7941_244392-99>
3822.7 [17.00]
7941_1c7d8d-ba>
4945.8 [22.00]
7941_ec2119-37>
6069.8 [27.00]
7941_224e8c-9e>
6513.5 [29.00]
7941_20ad14-36>
7193.9 [32.00]
7941_a49545-ce>
9216.2 [41.00]
7941_9b8d88-64>
Ordering Code
SM4 . 80 – 270º / SZ / Z1 / … / SO
3,625 psi (250 bar) series
Size (Piston-Ø)
Rotation (Standard) – 90º, 180º, 270º, 360º Other rotations available on request.
Options – Omit for standard
Z1
7941_f136ef-84>
end cushioning
7941_a93760-45>
Z4
7941_c1c59e-7c>
long-range adjustable end stop
7941_6cb381-07>
Z5
7941_d3b775-5d>
cam
7941_9d2d5b-3b>
Z6._
7941_caab69-f7>
controls witch (1-mech. / 2-ind.)
7941_5fb7fb-01>
SZ
7941_340a5e-59>
locating pin
7941_680e95-ee>
ZW
7941_a1fe5c-3b>
gear shaft DIN 5480
7941_499f33-f0>
ZN
7941_70e0cd-55>
gear hub DIN 5480
7941_ac978f-11>
Non-Standard Options – Omit for standard (Consult factory)
Helical Spline Hydraulic Rotary Actuators:
Like all Eckart hydraulic rotary actuators, the SM4 is designed with helical spline technology. The actuator operates with a piston and a helical or sliding spline mechanism, which work in tandem to transform the piston’s linear motion into rotational movement.
High torque in a compact profile
Helical spline actuators deliver impressive torque within a compact construction, making them ideal for applications where space is limited.
Less risk of contamination and physical damage
Protective housing keeps all moving parts safe from debris and moisture, ensuring consistent operation in demanding environments, especially for mining applications.
Low maintenance and wear-resistant moving parts
All internal components are fully immersed in oil ensuring preventative wear.
Extended-period nitriding ensures a long service life of the rotary actuator.
Helical spline rotary actuators offer safer alternatives to linkages for the operator, since there are no exposed parts.
Standard Rotations:
Standard rotations are 90°, 180°, 270°,and 360°. Other rotations can be supplied on request by using the model with the next standard rotation up and limiting the stroke of the piston in accordance. Also available are special models with rotations in excess of 360°. Additional rotation is created by making the spline gears longer while maintaining the same diameter. The primary benefit to this type of product compared to alternative designs such as linkages using hydraulic cylinders (linear actuators) is its compact design.
Eckart is a supplier and rotary actuator manufacturer for various applications including construction, mechanical, marine, and industrial.
The Eckart HSE4 rotary-linear actuator is a combination of a rotary actuator and a dual-action linear cylinder, allowing for full flexibility in a minimal amount of space. Consequently, both a rotary movement and a linear movement can be executed even when operated in an extremely small area. Additionally, since the rotary actuator and the linear cylinder are hydraulically-driven separately, any movement sequences can be selected: for example, rotating to the left and right, extending linearly, and retracting.
Furthermore, if both components are driven evenly, then both types of movement will be executed synchronously. The directional valve controls the movement of rod rotation and linear stroking. Because of its torque, angle of rotation, pressure range, positioning accuracy, stability of position, type of attachment, and its dimensions, the Eckart HSE4 rotary actuator can be used in a wide range of applications.
Common applications for the HSE4 include lifting and turning. Not only is the HSE4 a compact and robust unit, but it is also wear-resistant, efficient, and cushioning. Additionally, the HSE4 unit can be driven via “black and white” or with proportional, control, and servo valves. For the purpose of subsequent driving, the piston end-positions at the linear cylinder and at the rotary actuator can be scanned via electronic end-position acknowledgement mechanisms. Ultimately, with the HSE4, you have a high-performing product that is both robust and compact, allowing for optimal adaptation depending on your specific requirements.
Hydraulic Rotary-Linear Actuator Standard Features:
The IC Series can be used as a drop-in replacement to Helac’s rotary actuators. This series offers a cost-effective solution with faster lead times (22-26 weeks) or 10-14 weeks with optional expedited shipping. Some units readily in stock.
The IC20 series rotary actuator has a max drive torque of 4,420 – 37,170 in-lbs at 3,045 psi. Foot mount to single or double flange, cantilever or straddle mount
With over 40 years of experience in the rotary actuator field, Eckart GmbH provides outstanding production quality provided by experienced specialists. Over the decades Eckart GmbH rotary actuator components have gained a firm foothold in automation and drive technology applications.
Through the constant developments made by Eckart GmbH engineers, and the use of high-quality materials, Eckart GmbH rotary actuator components provide durability and dependability. With a Eckart GmbH rotary actuator, you can profit from our experience.
Eckart GmbH is the leader in manufacturing Helical Spline Rotary Actuators. More than 70% of these actuators are custom-designed to meet specific customer needs. Tell us about your project and we will present you with a customized optimum solution.
Customizations Built to Your Requirements
1. Drive shaft and bottom configurations
Select from a diverse range of drive shaft options including smooth, rectangular, geared, and more. Additionally, choose from a large selection of bottom configurations.
2. Mounting options
Mounting options include foot or flange with fixing grooves, flattened surfaces, or configurations per DIN ISO 5211.
3. Operating pressure above 250 bar (3,625 psi)
For high force applications, you can configure an actuator rated for operating pressures above 250 bar (3,625 psi).
4. Change of rotation direction
While anti-clockwise rotation is standard, actuators can be specially configured clockwise.
5. Angle adjustment over the entire rotary range
If you need greater extension past the standard ±5º of adjustment, you can equip the actuator with a long-range end stop.
6. Custom and intermediate angles
Standard rotations include 90º, 180º, 270º, and 360º. Intermediate angles can be achieved by adding a spacer within a standard model’s housing. A 100º actuator, for example, would use a 180º housing. Angles above 360º can also be achieved by making the helical gears longer.
Custom actuator bodies are available for large quantity orders.
7. Position monitoring and feedback
Any position encoders, proximity switch, and sensors for better control, safety, and diagnostics, perfect for automation and testing applications where exact positioning is essential.
8. Additional bearing support
If the actuator is used for supporting loads, additional radial bearing can be added.
9. Direct connection of valves
Valves can be directly mounted to the top of the actuator to provide better control.
10. Modify end cushioning
The cushioning curve is highly customizable to the application and can be fine tined by utilizing up to 10 individual orifices plus throttling valves. (Not available for E3, optional other models).
11. Add second drive pivot
A second drive pivot can be added to the base of the actuator. This is useful in tipping applications where the load needs dual support.
12. Drive shaft and base configurations
Further customizations can include but are not limited to special paints, colors, lake and saltwater resistance, as well as materials options, servo valve mounting plates, port configurations, and various certifications such as ATEX, DNV, ABS, etc.
For the full range of customizations, download the Eckart brochure.
Helical Spline Hydraulic Rotary Actuators:
Our rotary actuators are the helical spline design. This means, a piston and a helix, or sliding spline, work together to convert the linear motion of the piston into rotational motion. Composed of two moving parts and some form of housing, the sliding helical splined gear concept within the actuator is used in many applications where a rotary movement is required. Helical Spline Actuators function when the piston is axially displaced using hydraulic pressure causing simultaneous rotation of the piston. Standard amounts of rotation are 90°, 180°, and 360°; but are available generally up to 720° or more. Additional rotation is created by making the spline gears longer while maintaining the same diameter. The primary benefit to this type of product compared to alternative designs such as linkages using hydraulic cylinders (linear actuators) is its compact design.
Eckart is a supplier and rotary actuator manufacturer for various applications including construction, mechanical, marine, and industrial.
The IC Series can be used as a drop-in replacement to Helac’s rotary actuators. This series offers a cost-effective solution with faster lead times (22-26 weeks) or 10-14 weeks with optional expedited shipping. Some units readily in stock.
The IC20 series rotary actuator has a max drive torque of 4,420 – 37,170 in-lbs at 3,045 psi. Foot mount to single or double flange, cantilever or straddle mount
The Eckart PSM2 pneumatic rotary actuator is a heavy-duty pneumatic rotary actuator. Additional advantages of the PSM2 include its wear-resistant sliding surfaces and adjustable drive shaft datum. Ultimately, because of its torque, angle of rotation, pressure range, positioning accuracy, stability of position, type of attachment, and dimensions, the Eckart PSM2 rotary actuator is highly adaptable. With the PSM2, you have a high-performance product that is robust but still compact, allowing for adaptations depending on your specific requirements.
Helical Spline Hydraulic Rotary Actuators:
Our rotary actuators are the helical spline design. This means, a piston and a helix, or sliding spline, work together to convert the linear motion of the piston into rotational motion. Composed of two moving parts and some form of housing, the sliding helical splined gear concept within the actuator is used in many applications where a rotary movement is required. Helical Spline Actuators function when the piston is axially displaced using hydraulic pressure causing simultaneous rotation of the piston. Standard amounts of rotation are 90°, 180°, and 360°; but are available generally up to 720° or more. Additional rotation is created by making the spline gears longer while maintaining the same diameter. The primary benefit to this type product compared to alternative designs such as linkages using hydraulic cylinders (linear actuators) is its compact design.
Hydraulic Rotary Actuator Standard Features:
Torque output to 690 in-lb (78 Nm)
Pressure rating at 87 psi (6 bar)
Operating pressure up to 145 psi (10 bar)
Standard Rotation – 90°/ 180° / 360°
Angle adjustment ± 5°
Wear resistant sliding surfaces
Hydraulic Rotary Actuator Optional Features:
Locating pin on the end of the shaft for cams or other control equipment
Proximity switches
Custom configurations available
Eckart is a supplier and rotary actuator manufacturer for various applications including construction, mechanical, marine, and industrial.
The IC Series can be used as a drop-in replacement to Helac’s rotary actuators. This series offers a cost-effective solution with faster lead times (22-26 weeks) or 10-14 weeks with optional expedited shipping. Some units readily in stock.
The IC20 series rotary actuator has a max drive torque of 4,420 – 37,170 in-lbs at 3,045 psi. Foot mount to single or double flange, cantilever or straddle mount